The damaged black glass was removed from the OMC breadboard leaving the glass base.
The black glass pieces were bonded very tightly on the FS base with EP30-2. The apparent amount of the bond was not so much but it was such hard that removal by hand was not possible.
We decided to give drips of Acetone on the base hoping the gradual dissolving of EP30-2. Using a knife edge, the "filets" of the bonds were removed, but the BD was still tight.
By wedging the black glass-black glass bonding with the nife edge, the left side (the directly damaged one) was taken off from the structure leaving a tiny fragment of the glass on the base.
The remaining one was even stronger. We patiently kept dripping Acetone on the base and finally, the black glass piece was knocked off and removed from the base.
Attachment 1: The base right after the black glass removal.
Attachment 2: The black glass pieces were stored in a container with Al foil + clean cloth bed. The damaged and fogged surfaces faced up.
Attachment 3: The zoom-in shot of the black glass pieces.
Attachment 4: The base was wiped with Acetone and cleaned with FC. We will bond another BD assembly on the base, presumably using the UV epoxy.
Photo of the BS1 AR cleaning process
Attachment 1: Before cleaning. Foggy surface is visible.
Attachment 2: After FC cleaning. The structure of the deposited material is still quite visible.
Attachment 3: Acetone scrubbing. Cotton Q-tip was used so that the stick does not melt with acetone.
Attachment 4: After acetone scrubbing. Nicely clean!
Acetone scrubbing was applied to HR/AR of BS1, FM1, FM2, BS2, and HR of CM1 and CM2. (total 10 surfaces)
Then final FC paint was applied to these 10 surfaces.
We'll come back to the setup on Thu for FC peeling and loss measurement.
- Removed the first contact we left on Monday.
- Measured transmission (Set1) Very high loss! Total optical loss of 18.5%! Observation with the IR viewer indicated that CM1 has bright scattering. We suspencted a remnant of FC.
- Applied the second FC on the four cavity mirrors. This made the CM1 sport darker.
- Measured the transmission (Set1~Set3). We had consistent loss of 4.2~5.0%. We concluded that this is the limitation of this OMC even with the cleaning.
The four cavity mirrors in OMC #1 were each scrubbed using acetone and a cotton swab.
Then, the four mirrors were painted with First Contact (picture attached). The First Contact was allowed to dry for 20 minutes, then removed while using the top gun.
OMC Transmission measurement after the 2nd deep cleaning
The 2nd deep cleaning didn't improve the transmission. (See Attachment 2)
The measured loss was 0.044+/-0.002
Loan Record: I borrowed a PD can opener from Rich => Antonio Returned Sep 9, 2016
Tungsten Carbide Engraver (permanently given to the OMC lab)
KEITHLEY SOURCE METER + Laptop
Antonio borrowed: Rich's PD cutter (returned), Ohir power meter(returned), Thorlabs power meter head, Chopper
QPD matrix circuit
+/-18V power supply cable
I’ve borrowed the black and decker toaster oven to dry some sonicated parts. It is temporarly located in the QIL lab.
From Cryo Cav setup
Borrowed LB1005 Servo box -> OMC
Black and Decker Glue Baking Oven came back to the OMC lab on Aug 10, 2020, Georgia had lent the unit for the SAMS assembly/testing.