40m QIL Cryo_Lab CTN SUS_Lab TCS_Lab OMC_Lab CRIME_Lab FEA ENG_Labs OptContFac Mariner WBEEShop
  OMC elog  Not logged in ELOG logo
Entry  Sun Apr 14 23:58:49 2019, Koji, General, General, OMC(004): PZT sub-assembly post air-bake inspection 
    Reply  Mon Apr 15 00:08:32 2019, Koji, General, General, OMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #7) 6x
    Reply  Mon Apr 15 00:39:04 2019, Koji, General, General, OMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #8) 8x
    Reply  Mon Apr 15 01:07:30 2019, Koji, General, General, OMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #9) 7x
    Reply  Mon Apr 15 01:23:45 2019, Koji, General, General, OMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #10)  IMG_7589.jpgIMG_7590.jpgIMG_7591.jpgIMG_7592.jpg
Message ID: 331     Entry time: Sun Apr 14 23:58:49 2019     Reply to this: 332   333   334   335
Author: Koji 
Type: General 
Category: General 
Subject: OMC(004): PZT sub-assembly post air-bake inspection 

[Koji Stephen]

(Friday afternoon) We retrieved the PZT sub-assemblies to the clean room.

We started removing the ASSYs from the fixtures. We noticed that some part of the glass and PZT are ripped off from the ASSY and stuck with the fixture. For three ASSYs (except for #9), the effect is minimal. However, ASSY #9 has two large removals on the front surface, and one of the bottom corners got chipped. This #9 is still usable, I believe, but let's avoid to use this unit for the OMC. Individual inspection of the ASSYs is posted in the following entries.

This kind of fracture events was not visible for the past 6 PZT sub-ASSYs. This may indicate a few possibilities:
- More rigorous quality control of EP30-2 was carried out for the PZT ASSY bonding. (The procedure was defined after the past OMC production.) The procedure leads to the strength of the epoxy enhanced.
- During the strong and fast thermal cycling, the glass was exposed to stress, and this might make the glass more prone to fracture.

For the production of the A+ units, we think we can avoid the issues by modifying the fixtures. Also, reliable temperature control/monitor technology should be employed. These improvements should be confirmed with the bonding of spare PZTs and blank 1/2" mirrors before gluing any precious components.

ELOG V3.1.3-