Sat amp seems to be working just fine. There does seem to be a saturation issue with one of the outputs we may need to change a resistor on the board.
In the following test, a single Sat Amp chassis that holds Sat Amp Board S1106078 and S1106077
Verification of Sat Amp
First, as the test of the LED driver circuits in the chassis, 8 of various color LEDs were inserted to the appropriate output pins of the chassis. This resulted in all the LED lit and the LED mon TP was confirmed to have voltage outputs of 5V. (See my previous ELOG)
Connected OSEMs to the sat amp to test the OSEM LED/PD pairs. With the first test, the PD out gave us 15V. We wondered if this was just the problem of the OSEM or circuit, or just there are too much light for the transimpedance gain of 121K Ohm.
By blocking the OSEM light by a random heat shrink tube found on the table, we saw the number got reduced. This indicates that the OSEM/Satamp outputs are working and there are just too much light.
We decided to reduce the gain: The transimpedance gain R18 was reduced to 16k, which gave us a voltage range from 5V~7V with some outlier OSEMS at 1V (See the attached table)
There are 24 total OSEMs:
(These numbers given after the change of R18 to 16k Ohm)
Note: We originally aimed for 8~9V. However, from a previous study of OSEM at cryogenic temperature, we learned that there was about an about 30% increase in the response.
Therefore, we decided to leave a sufficient margin from 10V considering this expected increase in the response.
Attached is a cartoon partial view into the heat load experienced by the Mariner assembly.
The omnigraffle file with more explicit arrow labelling in the 'layers' tab is available here. The dashed red lines along to top represent vacuum chamber radiation incident on all sides of the OS/IS, not just from the top. Off picture to the right is the BS, left is the beam tube/ETM chamber -- hence the lower absored laser power (solid line) absorbtion (PR power + no HR coating absorption).
Missing or wrong
*Note: the current modeling script can be found at: CryoEngineering/MarinerCooldownEstimation.ipynb
Nina pointed me to the current mariner cooldown estimation script (path above) and we have since met a few times to discuss upgrades/changes. Nina's hand calculations were mostly consistent with the existing model, so minimal changes were necessary. The material properties and geometric parameters of the TM and snout were updated to the values recently verified by Nina. To summarize, the model considers the following heat sources onto the testmass (Pin):
- laser absorption by ITM bulk (function of incident laser power, PR gain, and bulk absorption)
- laser absorption by ITM HR coating (function of incident laser power and HR coating absorption)
- radiative heating from room-temp tube snout (function of snout radius and length, and TM radius)
The heat transfer out of the testmass (Pout) is simply the sum of the radiative heat emitted by the HR and AR faces and the barrel. Note that the script currently assumes an inner shield T of 77K, and the inner/outer shield geometric parameters need to be obtained/verified.
Nina and Paco have been working towards obtaining tabulated emissivity data as a function of temperature and wavelength. In the meantime, I created the framework to import this tabulated data, use cubic spline interpolation, and return temperature-dependent emissivities. It should be straightforward to incorporate the emissivity data once it is available. Currently, the script uses room-temperature values for the emissivities of various materials.
- Incorporate tabulated emissivity data
- Verify and update inner/outer shield dimensions
How about a diagram so that we can understand what this model includes?
Attachment 1 is a geometric diagram that reflects the current state of the ITM cooldown model, introduced in . The inner shield is assumed to be held at 77K for simplicity, and 2 heat sources are considered: laser heating, and radiative heating from the room-temperature snout opening. The view factor Fij between the snout opening and test mass (modeled as 2 coaxial parallel discs separated by length L - equation found in Cengel Heat Transfer) is calculated to be 0.022. The parameters used in the model are noted in the figure.
Attachment 2 is a simplified diagram that includes the heating/cooling links to the test mass. At 123K, the radiative cooling power from the inner shield (at 77K) is 161 mW. The radiative heating from the snout opening is 35 mW, and the laser heating (constant) is 101.5 mW. Due to the tiny view factor betwen the snout opening and the test mass, most of the heat emitted by the opening does not get absorbed.
The magnitudes of heating and cooling power can be seen in Attachment 3. Lastly, Attachment 4 plots the final cooldown curve given this model.
My next step is to add the outer shield and fix its temperature, and then determine the optimal size/location of the inner shield to maximize cooling of the test mass. This is question was posed by Koji in order to inform inner shield/outer shield geometric specs. Then, I will add a cold finger and cryo cooler (conductive cooling). Diagrams will be updated/posted accordingly.
Building on , I added a copper cold finger to conductively cool the inner shield, instead of holding the inner shield fixed at 77K. The cold finger draws cooling power from a cyro cooler or "cold bath" held at 60K, for simplicity. I added an outer shield and set its temperature to 100K. The outer shield supplies some radiative heating to the inner shield, but blocks out 295K heating, which is what we want. The expanded diagram can be seen in Attachment 1.
I wanted to find the optimal choice of inner shield area (AIS) to maximize the radiative cooling to the test mass. I chose 5 values for AIS (from ATM to AOS) and plotted the test mass cooldown for each in Attachment 2. The radiative coupling between the inner shield and test mass is maximized when the ratio of the areas, ATM/AIS, is minimized. Therefore, the larger AIS, the colder the test mass can be cooled. Even though choosing AIS close to AOS increases the coupling between the 2 shields, the resulting heating from the outer shield is negligible compared to the enhancement in cooling.
I chose AIS = 0.22 m2 to model the inner shield and test mass cooldown in Attachment 3. The test mass reaches 123 K at ~ 125 hours, or a little over 5 days. I have pushed the updated script which can be found under mariner40/CryoEngineering/MarinerCooldownEstimation.ipynb.
I used the same model in  to consider how test mass length affects the cooldown. Attachment 1 plots the curves for TM length=100mm and 150mm. The coupling between the test mass and inner shield is proportional to the area of the test mass, and therefore increases with increasing length. Choosing l=100mm (compared to 150mm) thus reduces the radiative cooling of the test mass. The cooldown time to 123K is ~125 hrs or over 5 days for TM length=150mm (unchanged from ), but choosing TM length=100m increases this time to ~170 hrs or ~7 days. (Note that these times/curves are derived from choosing an arbitrary inner shield area of 0.22 m2, but the relative times should stay roughly consistent with different IS area choices.)
I reran the cooldown model, setting the emissivity of the inner surface of the inner shield to 0.7 (coating), and the emissivity of the outer surface to 0.03 (polished Al). Previously, the value for both surfaces was set to 0.3 (rough aluminum).
Attachment 1: TM cooldown, varying area of the inner shield. Now, the marginal improvement in cooldown once the IS area reaches 0.22 m2 is negligible. Cooldown time to 123K is ~100 hrs, just over 4 days. I've kept IS area set to 0.22 m2 moving forward.
Attachment 2: TM/IS cooldown, considering 2 lengths for the test mass. Choosing l=100m instead of 150mm increases cooldown time from ~100 hrs to ~145 hrs, or 6 days.
For our optical contacting, Jennifer and I are starting out with glass (microscope slides), with the setup in the EE shop next to the drill press (photos from Jennifer to follow).
Some interesting links:
This was performed last Friday (7/8).
I secured a thermocouple perpendicular against the hotplate and recorded the maximum temperature the hotplate reached at Low, Medium, and High. It took about 5 minutes to reach a stable temperature, where stable means that the temperature stayed within +/- 0.5°C for a minute. The hotplate maintains a certain temperature by turning itself on and off, so the temperature would drop slightly (at most, a few °C) while the hotplate was off. The maximums were:
At the max temperature, I moved the perpendicular thermocouple around to roughly find the variation in tempearture at different locations on the hotplate. Facing the nob, the top right quadrant is about 10-20°C cooler than the other quadrants, which are within 5°C of eachother. Excluding the cooler quandrant, the center and the outer edge are within 5°C of eachother. The temperature increases as one approaches half the radius, with it being about 20-40°C greater than the center and outer edge. The highest recorded temparture was 289°C at half the radius in the bottom left quandrant. This was only meant to be a rough test to see how even the heating is.
Note that the slides have "GLOBE" printed on one side. I always bond the opposite using the opposite side without the text.
On Monday (7/11), I began experimenting with bonding, starting with "air-bonding," which is trying to make dry, gently cleaned slides stick. I achieved my first succesful optical contact with what I call "acidental water-assisted direct bonding" or "water-bonding," where I accidentally clasped two wet slides together while washing my dirty finger prints off them. After the accidental discovery, I repeated it by running water over the slides while there were clasped together and achieved the same result. After a few hours, I attempted partially sliding apart the second water-bonded sample. I could slowly push them apart by pressing my thumbs against the long edge, but it took quite a bit of force. I decided to let 4 samples sit overnight: 1 air-bonded, 1 air-bonded with the brass hunk on top of it, and 2 water-bonded. Neither time nor pressure improved the air-bonded samples as they still slid apart very easily. The first water-bonded sample slid apart easier, but one part remained stubornly attached until I began shaking it violently. The second water-bonded sample was much harder to slide apart than the last time I tested it. With all the force of my fingers, I could barely make it budge.
Note that I am just testing out different techniques, so I have not set up the thermocouples to precisely measure the temperatue.
On Tuesday, I developed a new method of putting water, isopropanol, or methanol on one slide then squishing the other slide on top of it to fill the gap with the afformentioned liquid. The slides are slippery at first, but as they dried, which took about 15 minutes, the bond forms. The bonds were strong enough that I could just barely push the slides appart by applying pressure to the side using my thumbs. I prepared 4 samples this way, 2 with iso and 2 with meth. I took one of each and heated them on Medium for 30 minutes under the brass hunk with the aluminum square on the bottom and copper foil on both sides of the samples. Earlier in the day, I tried heating them without the weight on top, but the heat just broke the bond. I took the remain two and set them aside as controls.
On Thursday, I returned to check the bonds. The heated samples had broken. I intented to check on Wednesday, but I was sick from food poisoning, so I do not know whether the bonds broke immediately after heating or due to sitting for an extra day. For the control samples, one also had a broken bond, but the other had become even stronger.
I noticed that, when the slides are successfully bonded, the shape and appearance of the Newton's rings change, which can be seen in the pictures. I speculate that the circles on the unbroken control are the bonded regions. Ideally, we want to see no Newton's rings.
I have found that, after cleaning the glass with methanol (or even sometimes with just a dry lense-cleaning cloth), I can get glass slides to bond by rappidly rubbing them together until something sticks. This was inspired by watching "Wizard of Vaz" perform bonds on YoutTube. While cleaning, I now use enough strength to make the glass squeak, as advised by him.
Upon heating, I encountered the same issue as when I bonded them by putting a liquid (water, methanol, etc.) in the gap, which leads me to now believe that the broken bond is not due to the expansion of a liquid. Further, even at the low temperature of 60°C, placing the liquid-less sample on the hotplate breaks the bond in seconds, which I caught on video. In the attached video*, you can see that, before the heat, the bond is strong enough that I cannot push it appart with my fingers, but after the heat, it slides easily. Note that, outside of taking the video, I always lay the entire slide on the center of the metal so the sample is evenly heated.
*This is my first time attaching a video. If it didn't attach properly, I'll add it on to a later log. I also want to record myself performing the rubbing bonding technique.
Yesterday, I did two rounds of slowly heating 4 samples to the maximum hot plate temperature. This was to formally test if my success with a single sample earlier in the week was a fluke. Note that the hot plate takes about 10-15 minutes to reach a stable temperature when it is turned up one notch.
I bonded 4 samples by putting methanol in the gap between the glass slides and letting it dry to create a gap.
Starting at room temperature, I heated the slides on each setting for roughly 15 minutes, then let them cool down naturally over the course of an hour. 3 broke broke at medium heat, and 1 survived the whole process. I belive these broke because the bonds were weaker and I heated them slightly too quickly. In previous tests, I would manually switch the hot plate on and off, but I wanted to see if the hot plate could heat up slow enough on its own.
I bonded 4 samples by scrubbing the slides with methanol, using a compressed air duster to blow off the fibers, rubbing them together with the pressure of my fingers, and repeating this whole procedure until they stuck (it took 2-4 repeats).
Starting at room temperature, I heated the slides on each setting for exactly 20 minutes, then let them cool down naturally over the course of an hour. All of them survived to the maximum temperature (the pictures show them at the start and end of the heating, note the temperature). I credit this to the stronger bonding proceedure and the extra 5 minutes for them to adjust to the temperature. I did not turn the hot plate on or off at any point, I just let it heat up at its own rate.
I cannot tell if the bonds are stronger. The size and shape of the Newtons rings did not change.
Ongoing points of updates/content (list to be maintained and added)
Mariner Chat Channel
Mariner Git Repository
Mariner 40m Timeline [2020-2021] Google Spreadsheet
Kind of a silly post, and not very scientific, but we are sticking to it. During our check in today we discussed Mariner suspension frame design concept, and we chose to proceed with MOS-style (4 posts, rectangular footprint).
- We looked at a scaled-up SOS (WIP, lots of things broke, just notice the larger side plates and base - see Attachment 1) and we were not super excited by the aspect ratio of the larger side plates - didn't look super stiff - or the mass of the base.
- We noted that the intermediate mass will need OSEMs, and accommodating those will be easier if there is a larger footprint (as afforded by MOS).
MOS-style it is, moving forward!
Also, Checked In to PDM (see Attachment 2 - filename 40mETMsuspension_small-shields.SLDASM and filepath \llpdmpro\Voyager\mariner 40m cryo upgrade ) the current state of the Mariner suspension concept assembly (using MOS). Other than updating the test mass to the 6" configuration, I didn't do any tidying up, so I'm not perfectly satisfied with the state of the model. This at least puts the assembly in a place where anyone can access and work on it. Progress!
All parameters are temporary:
Test mass size: D150mm x L140mm
Intermediate mass size W152.4mm x D152.4mm x H101.6mm
TM Magnets: 70mm from the center
Height from the bottom of the base plate
- Test mass: 5.0" (127mm) ==> 0.5" margin for the thermal insulation etc (for optical height of 5.5")
- Suspension Top: 488.95mm
- Top suspension block bottom: 17.75" (450.85mm)
- Intermediate Mass: 287.0mm (Upper pendulum length 163.85mm / Lower pendulum length 160mm)
- IM OSEMs: Top x2 (V/P)<-This is a mistake (Nov 3 fixed), Face x3 (L/Y/P), Side x 1 (S)
- TM OSEMs: Face x4
- OSEM insertion can be adjusted with 4-40 screws
- EQ Stops / Cradle (Nov 3 50% done)
- Space Consideration: Is it too tight?
- Top Clamp: We are supposed to have just two wires (Nov 3 50% done)
- Lower / Middle / Upper Clamps & Consider installation procedure
- Fine alignment adjustment
- Pendulum resonant frequencies & tuning of the parameters
- Utility holes: other sensors / RTDs / Cabling / etc
- Top clamp options: rigid mount vs blade springs
- Top plate utility holes
- IM EQ stops
Discussion with Rana
- Hoe do we decide the clear aperture size for the TM faces?
- OSEM cable stays
- Thread holes for baffles
- Light Machinery can do Si machining
- Thermal conductivity/expansion
- The bottom base should be SUS... maybe others Al except for the clamps
- Suspension eigenmodes separation and temperature dependence
# Deleted the images because they are obsolete.
Some more progress:
- Shaved the height of the top clamp blocks. We can extend the suspension height a bit more, but this has not been done.
- The IM OSEM arrangement was fixed.
- Some EQ stops were implemented. Not complete yet.
Does this work? Is this insane?
Today we looked at possible locations for where we will be setting up Mariner Suspension and Cryo chamber. The first option was the far left table in the CAML lab but it seems that there is going to be an issue with height clearance, so we have come up with another solution which takes a table from Koji's lab which is 3'x4' ft and moving it into CAML lab in the back right of the lab. To move the table we may need to call facilities to help us because we will most likely need to take the table apart to get it out of the lab. The aisle space in Koji's lab is about 43 inches, but the doorway, which is the tightest space, is 35 inches.
After we have set up the table in CAML we are planning on moving the Chamber in DOPO-lab to CAML. We plan to use skyhook with has a load limit of 500lbs/227kg this should be more than enough to move the chamber. We still need to get the wheeled base for skyhook we are in the works in doing so.
Also, We want to remove the previous setup from the chamber and leave it at DOPO-lab. Stephen is going to figure out how to keep it clean (sort of). Besides these transportation logistics, I am also working on the electronics as an immediate task and the electrical arrangement in the chamber.
to do list
- Check the table height
- Check the chamber height (base/cap)
- Check how much the chamber cap needs to be lifted (so that we can remove it)
- Is the weight capacity sufficient?
- B246/QIL Skyhook
- OMC Lab
Table moving effort in the OMC lab: See https://nodus.ligo.caltech.edu:8081/OMC_Lab/412