With v3.0, I took a couple steps backwards by getting rid of the feature that increases the heating rate so I can isolate the base heating rate for the two plates. In my experience, the best way to figure out how to modify the program is to try a bunch of different target temperatures and heating times and look for correlations. I started with (attempting) to increase the plates by 280°C in 10 minutes.
For a future release, I am thinking of radically (relatively speaking) changing the function parameters: the user only inputs the target heating rate and how long the plates should be heated at this rate. This is to address the hysteresis in this new set-up, which I will elaborate on if I make the change.
I decided test how fast the plates would heat up if the heat was just on constantly on for 5 minutes. In general, these tests are raising a lot of questions in regards to controlling the temperature given the hysteresis in the system. It is also apparent that the bottom plate heats up signficantly faster than the top one, which means I need to heat the samples much longer than, say 10 minutes, if I want to avoid unevenly heating both parts of the optically contacted piece.
I also have to be conscientious that I am already half way through the quarter and ideally should be devoting time to bond strength testing rather than continuing to fiddle with the hot plate.
To combat the bottom plate heating up much faster than the top plate, I decided to try increasing the cycle period from 1000ms (1s) to 10000ms (10s). In other words, taking the test I today ran as an example, the hot plate will now be on for 1000ms then off for 9000ms then repeat. Hopefully this should give more time for the heat to transfer to the top plate, but even in this short test, it still appears to be a problem.
Due to the slower heating times, this will be a bit more challenging to test as each test could take hours to complete, but this is more in line with the final intended use anyways. Perhaps my cycle of 1000ms on is too much (e.g. I should do 100ms on then 9900ms off, although I think that might be so slow that it will never heat up; this also raising the question as to how I will deal with mantaining this slow heat up at the higher temperatures).
[I'm behind on data processing, but I'm creating an entry on the day I actually run the tests]
[I'm (once again) behind on data processing, but I'm creating an entry on the day I actually run the tests]
The Arduino / AC PWM interface looks good. I recommend that you maintain the code in GitHub and post a link to the repo whenever you update the code. Use detailed commit messages so that it makes sense.
For the plotting, it would be good if you can use grid lines and markers for the data points. Then we can see the difference between the data and the fits, etc.
And to avoid the hysteresis, etc. you can record the temperature in your Arduino and use feedback to make the heater just go to whatever temperature you specify. So you would have a prescribed T(t) and the PID feedback loop would just make the heater take you there. Can your Arduino read the thermocouple?
Ongoing points of updates/content (list to be maintained and added)
Mariner Chat Channel
Mariner Git Repository
Mariner 40m Timeline [2020-2021] Google Spreadsheet
Kind of a silly post, and not very scientific, but we are sticking to it. During our check in today we discussed Mariner suspension frame design concept, and we chose to proceed with MOS-style (4 posts, rectangular footprint).
- We looked at a scaled-up SOS (WIP, lots of things broke, just notice the larger side plates and base - see Attachment 1) and we were not super excited by the aspect ratio of the larger side plates - didn't look super stiff - or the mass of the base.
- We noted that the intermediate mass will need OSEMs, and accommodating those will be easier if there is a larger footprint (as afforded by MOS).
MOS-style it is, moving forward!
Also, Checked In to PDM (see Attachment 2 - filename 40mETMsuspension_small-shields.SLDASM and filepath \llpdmpro\Voyager\mariner 40m cryo upgrade ) the current state of the Mariner suspension concept assembly (using MOS). Other than updating the test mass to the 6" configuration, I didn't do any tidying up, so I'm not perfectly satisfied with the state of the model. This at least puts the assembly in a place where anyone can access and work on it. Progress!
All parameters are temporary:
Test mass size: D150mm x L140mm
Intermediate mass size W152.4mm x D152.4mm x H101.6mm
TM Magnets: 70mm from the center
Height from the bottom of the base plate
- Test mass: 5.0" (127mm) ==> 0.5" margin for the thermal insulation etc (for optical height of 5.5")
- Suspension Top: 488.95mm
- Top suspension block bottom: 17.75" (450.85mm)
- Intermediate Mass: 287.0mm (Upper pendulum length 163.85mm / Lower pendulum length 160mm)
- IM OSEMs: Top x2 (V/P)<-This is a mistake (Nov 3 fixed), Face x3 (L/Y/P), Side x 1 (S)
- TM OSEMs: Face x4
- OSEM insertion can be adjusted with 4-40 screws
- EQ Stops / Cradle (Nov 3 50% done)
- Space Consideration: Is it too tight?
- Top Clamp: We are supposed to have just two wires (Nov 3 50% done)
- Lower / Middle / Upper Clamps & Consider installation procedure
- Fine alignment adjustment
- Pendulum resonant frequencies & tuning of the parameters
- Utility holes: other sensors / RTDs / Cabling / etc
- Top clamp options: rigid mount vs blade springs
- Top plate utility holes
- IM EQ stops
Discussion with Rana
- Hoe do we decide the clear aperture size for the TM faces?
- OSEM cable stays
- Thread holes for baffles
- Light Machinery can do Si machining
- Thermal conductivity/expansion
- The bottom base should be SUS... maybe others Al except for the clamps
- Suspension eigenmodes separation and temperature dependence
# Deleted the images because they are obsolete.
Some more progress:
- Shaved the height of the top clamp blocks. We can extend the suspension height a bit more, but this has not been done.
- The IM OSEM arrangement was fixed.
- Some EQ stops were implemented. Not complete yet.
Does this work? Is this insane?
Today we looked at possible locations for where we will be setting up Mariner Suspension and Cryo chamber. The first option was the far left table in the CAML lab but it seems that there is going to be an issue with height clearance, so we have come up with another solution which takes a table from Koji's lab which is 3'x4' ft and moving it into CAML lab in the back right of the lab. To move the table we may need to call facilities to help us because we will most likely need to take the table apart to get it out of the lab. The aisle space in Koji's lab is about 43 inches, but the doorway, which is the tightest space, is 35 inches.
After we have set up the table in CAML we are planning on moving the Chamber in DOPO-lab to CAML. We plan to use skyhook with has a load limit of 500lbs/227kg this should be more than enough to move the chamber. We still need to get the wheeled base for skyhook we are in the works in doing so.
Also, We want to remove the previous setup from the chamber and leave it at DOPO-lab. Stephen is going to figure out how to keep it clean (sort of). Besides these transportation logistics, I am also working on the electronics as an immediate task and the electrical arrangement in the chamber.
to do list
- Check the table height
- Check the chamber height (base/cap)
- Check how much the chamber cap needs to be lifted (so that we can remove it)
- Is the weight capacity sufficient?
- B246/QIL Skyhook
- OMC Lab
Table moving effort in the OMC lab: See https://nodus.ligo.caltech.edu:8081/OMC_Lab/412