Here is a set of curves describing the single-pass downconversion efficiency in the 20 mm long PPKTP crystals for the DOPO. I used the "non-depleted pump approximation" and assumed a plane-wave (although the intensity matches the peak intensity from a gaussian beam). Note that these assumptions will in general tend to overestimate the conversion efficiency.
The parameters use an effective nonlinear coefficient "d_eff" of 4.5 pm/V, and assume we have reached the perfect (quasi) phase matching condition where delta_k = 0 (e.g. we are at the correct crystal operating temperature). The wavelengths are 1064.1 nm for the pump, and 2128.2 nm for degenerate signal and idler. The conversion efficiency here is for the signal photon (which is indistinguishable from the idler, so am I off by a factor of 2?)...
Attachment 1 shows the single pass conversion efficiency "eta" as a function of the pump power. This is done for a set of 5 minimum waists, but the current DOPO waist is ~ 35 um, right in the middle of the explored range. What we see from this overestimates is an almost linear-in-pump power increase of order a few %. I have included vertical lines denoting the damage threshold points, assuming 500 kW / cm ^2 for 1064.1 nm (similar to our free-space EOMs). As the waist increases, the conversion efficiency tends to increase more slowly with power, but enables a higher damage threshold, as expected.
At any rate, the single-pass downconversion efficiency is (over)estimated to be < 5 % for our current DOPO waist right before the damage threshold of ~ 10 Watts, so I don't think we will be able to use the amplified pump (~ 20-40 W) unless we modify the cavity design to allow for larger waist modes.
The important figure (after today's group meeting) would be a single pass downconversion efficiency of ~ 0.5 % / Watt of pump power at our current waist of 35 um (i.e. the slope of the curves below)