40m QIL Cryo_Lab CTN SUS_Lab TCS_Lab OMC_Lab CRIME_Lab FEA ENG_Labs OptContFac Mariner WBEEShop
  40m Log, Page 322 of 344  Not logged in ELOG logo
ID Date Author Type Categoryup Subject
  790   Mon Aug 4 12:12:20 2008 steveConfigurationVACthe ifo is at atm
The 40m vac envelope was vented this morning.
P1 is at 760 Torr
Attachment 1: vent3h.jpg
vent3h.jpg
Attachment 2: Untitled.png
Untitled.png
  843   Fri Aug 15 19:32:49 2008 steveConfigurationVACpumpdown complete
I have just reached vacuum normal. The maglev peaked at 49.8C body temp with aux fan on at 3.2 Torr
cc1 1e-4Torr

note: pumpdown was put on hold for Koji's goodby lunch
Attachment 1: pdprm.jpg
pdprm.jpg
  845   Mon Aug 18 09:19:55 2008 steveSummaryVAC11 days at atm
It took 11 days to fix earth quake triggered sus problems of ITMX, SRM and PRM
Only ITMX north and BSC north vac doors were removed.

The PRM sus had to be removed form the vac envelope for "hip replacement"-new wire stand off was
epoxied in place.
Note: the PRM has no guide rod on the other side

ITMX, SRM and BS osems were optimized in place.
No crosscoupling optimization was performed.
Beam block was removed from ITMXC, it was too close to the main beam.

POX pick off mirror and mount will be replaced next vent.

Vac viewports were inspected from the inside.
Attachment 1: ventprm.jpg
ventprm.jpg
  887   Tue Aug 26 15:06:16 2008 steveConfigurationVACrga scan
Pumpdown 66 PRM-maglev vac normal -day 11
short form: pd66PRM-m-d11
Attachment 1: RGA-0808260125.png
RGA-0808260125.png
  1071   Thu Oct 23 11:26:25 2008 steveBureaucracyVACoptosigma forks for vacuum
Nine short forks from OptoSigma were cleaned, baked and measured by Bob T.
They passed the LIGO vac compatiblity test as Rana predicted.
Remember: Thorlab and Newfocus forks failed this qualification process.
  1085   Fri Oct 24 15:05:13 2008 steveUpdateVACrga is out of order
The old Dycor RGA is out of order.
I'm getting ready to purchase an SRS instrument.
  1134   Fri Nov 14 11:33:19 2008 steveUpdateVACSRS-RGA installed
Old Dycor rga is removed and new SRS-RGA200 installed.
It is pumped down and ready for hooking up its RS-232 output for operation.
  1186   Mon Dec 8 11:41:27 2008 YoichiSummaryVACThe rough pump for the TP2 replaced
Bob, Yoichi

The foreline pressure of the TP2 (the foreline pump for the main mag-lev turbo (TP1)) was at 2.8torr this morning
when Bob came in.
Looked like the foreline pump (Varian SH-110) was leaking.
Bob started the backup rough pump in parallel with the "leaking" one to keep the foreline pressure low.
We then closed the valve 4 (between TP2 and TP1) and stopped the TP2 and the SH-110.
We replaced SH-110 with another one, but still the foreline pressure was high.
So we replaced it with yet another one. We also changed the quick coupling fasteners on the SH-110 and wiped the O-rings.
This time, it worked fine and the foreline pressure dropped to around 38 mTorr.

Since there is no valve between the TP2 and the SH-110, we could not keep the TP2 running while we were replacing the
problematic SH-110. This means the TP1 was running without a foreline pump during the work. We tried to minimize the
down time of the TP2. The temperature of the TP1 was 33.6C before we stopped the TP2 and it went up to 37.3C during the
work. It is now coming down to the original temperature.

Since we don't know if the problem was caused by bad SH-110s or leaking quick couplings, Bob is checking these apparently
"leaking" SH-110s.
  1212   Thu Jan 1 01:15:45 2009 YoichiSummaryVACN2 line leak ?
I've been replacing the N2 bottles recently.
I noticed that the consumption is too high. I had to replace them every two days.
Normally the interval is three or more days.
I suspect there is some leak in the line.

Strangely, it is always the left hand bottle which goes empty. The right hand bottle has been
there for more than a week at about 1000 psi.

We should check it when Steve is back.
  1220   Fri Jan 9 16:52:18 2009 steveUpdateVACtp3 forline pump replaced
Alberto took 40m vacuum 101 class as we replaced the drypump at the annulus pump line.

He is still not authorized to use the monster 2 3/8" open end wrench that is 36" long.

The fore line pressure dropped to 20 mTorr from 1 Torr as the pumps were swapped.
Bob needs to be given credit for replacing the tip seal on this Varian SH-100 drypump
The ss-hose felt dry at the tp3 exhaust end but it was some what "teflon coated-placticky-
-almost oily" at intake end of the dry pump.
We'll have to replace this metal hose next time.

This is a reminder that the 40m vacuum operation is fully manual.
It requires two people to switch a vacuum valve and one of them has to be experienced.
  1226   Wed Jan 14 09:22:43 2009 steveHowToVACN2 supply pressure lowered for vac valves

Quote:
I've been replacing the N2 bottles recently.
I noticed that the consumption is too high. I had to replace them every two days.
Normally the interval is three or more days.
I suspect there is some leak in the line.

Strangely, it is always the left hand bottle which goes empty. The right hand bottle has been
there for more than a week at about 1000 psi.

We should check it when Steve is back.



All vac valves operated by N2
The two cylinders are located in entry room 103
There is an auto switch over valve between them to insure continuous supply.
The pressure regulator should be set 70 PSI on the gauge
This pressure we keep constant.
All vac valves will close in case of running out of N2 or losing ac power so
it is essential that one replaces empty N2 cylinder.

Simply disconnect large CGA580 fitting with a crescent wrench.
Swap in full cylinder from outside, reconnect fitting tightly and open cylinder valve.
Now you should be reading the full cylinder pressure.
Write each cylinder pressure and date-time on the board so one can see if there is a leak
Attachment 1: n280d.jpg
n280d.jpg
  1227   Wed Jan 14 10:59:06 2009 steveBureaucracyVACrga waiting to be "connected"
We have no RGA data since old Dycor passed away in the middle of Oct, 2008
New SRS-RGA200 was installed on the vac envelope on Nov 14, 2008
It is waiting to be software connected to the 40m logging
  1253   Mon Jan 26 14:51:54 2009 josephbConfigurationVAC 
We need a new RS-232 to Ethernet bridge in order to interface properly with the new RGA. The RGA has a fixed baud rate of 28.8k, and the current bridge (which used to work with the old RGA) doesn't have that baud rate as an option. Currently looking into purchasing a new bridge, and trying to make sure it can meet the communications requirements of the RGA.
  1448   Wed Apr 1 10:22:13 2009 steveUpdateVACRGA logging is working

Thanks to Joe B who made the SRS RGA working with linux

Last data file logged at 2008 Oct 24 with old Dycor unit

First data file logged at  2009 Feb 10 with SRS

 

Attachment 1: rga-090401.png
rga-090401.png
  1452   Fri Apr 3 10:01:50 2009 steveUpdateVACrgascan with temp plot

Rga scan of day 231 since pumpdown pd66-m-d231

m stands for maglev pumping speed, vacuum normal condition of valves,

cc4 cold cathode gauge at the rga location,

cc1 is real ifo pressure from the 24" tube at the pumpspool,

PEM-count temp: vac envelope temp at the top of IOO chamber

 

 

Attachment 1: pd66tempow.jpg
pd66tempow.jpg
Attachment 2: rga-090403scan.png
rga-090403scan.png
  1459   Wed Apr 8 09:36:20 2009 steveConfigurationVAC valve condition changed to BG to calibrate the RGA

Vacuum normal valve condition was changed to accommodate SRS-RGA calibration.

 

The annulus valves were closed to free TP3 to pump on the RGA
VM1 was closed to isolate the RGA from the IFO.
 
 
VM3 opened to TP3.
 
This condition is called back ground (BG) mode. It is where we can calibrate and see the RGA background without the IFO.
  1462   Thu Apr 9 11:27:19 2009 steveUpdateVACvac gauge reading problem

Cold cathode gauge CC4  is reading normal.

CC1 is glitching, it is probably dirty.

CC2 is fluctuating too much and it is cutting out for 6-7 minutes. It must be insulated by deposits and there is no emission current.

I think the same goes for P1

They will have to be replaced at the next vent

Attachment 1: vacgflsec.jpg
vacgflsec.jpg
Attachment 2: vacgflmin.jpg
vacgflmin.jpg
  1486   Wed Apr 15 11:25:21 2009 steveConfigurationVAC RGA cal completed

Quote:

Vacuum normal valve condition was changed to accommodate SRS-RGA calibration.

 

The annulus valves were closed to free TP3 to pump on the RGA
VM1 was closed to isolate the RGA from the IFO.
 
 
VM3 opened to TP3.
 
This condition is called back ground (BG) mode. It is where we can calibrate and see the RGA background without the IFO.

 Vacuum valve configuration is back to VACUUM NORMAL  condition. RGA  calibration  completed.

RGA  scan attached is the backgroud of the rga with std cal leak open, sn 08581

Krypton at amu 84 and Argon at amu 40 are the cal signals.

 

Attachment 1: rga-090415-bg-d7-cald2.png
rga-090415-bg-d7-cald2.png
  1505   Mon Apr 20 23:27:59 2009 ranaSummaryVACc1vac2 rebooted: non-functional for several months
We found several problems with the framebuilder tonight. The first symptom was that it was totally out of
disk space. The latest daqd log file had gone up to 500 MB and filled the space. The log file was full of
a lot of requests from my seisBLRMS.m code, but what was really making it so big was that it couldn't
connect to c1vac2 (aka scipe4) to make connections for some channels.

We looked into the daqd log files and this has been going on since at least December. There were several
'whited out' records for TP2 and TP3 in the Vacuum overview as well as the Checklist screen! Why did no
one notice this and fix it??
WE cannot function if we just ignore any non-functioning displays and say
"Oh, that never worked."

For sure, we know that it was working in 2005. Jay and Steve and Alan looked at it.

Today it was responding to ping and telnet, but not allowing any new connections. I hit the RESET button
on it. Several lights went RED and then it came back up. The readbacks on the EPICS screens are OK too.

I went into fb0 and deleted many of the GB size log files from the past several months. There is now
19GB free out of its local 33GB disk.
  1506   Tue Apr 21 18:18:27 2009 steveUpdateVACmaglev failed

Our Osaka TG360MB maglev failed with CSB error message. This means that the dry emergency landing bearing has to be replaced.

I will consalt with Osaka about the choice of replacing bearing or installing new spare  tomorrow.

Mean while V1 is closed and the vac envelope is not pumped.

Valve configuration: BG -background, pumping on the RGA-only

High voltage to IOO PZT steering mirrors and OMC are turned off.

PSL output shutter is closed and manual block is in place.

I will start cooling the CYO pump in the morning, so the IFO will be pumped by noon.

 

Outgassing plus leakrate after  10 hrs the pressure is 2.3 mTorr

This rate of rise is normal and it is safe to work with the ifo.

 

Attachment 1: nopumping10h.jpg
nopumping10h.jpg
  1507   Wed Apr 22 11:16:26 2009 steveConfigurationVACCryo pump is ON and the Maglev is dead

The CRYO pump cooled down and VC1 was opened. This valve configuration is Cryo-only


PSL output shutter opened at 4pm 

PZT HV power supplies turned on for OMC and IOO steering mirrors.

There positions were not corrected to strain gauge values.

 

Ben helped us to conclude that the FAILURE led indicator is working correctly and

has nothing to do with the one lose, dangling wire#258 in the side connects of the vac rack.

 

I reset the CSB switch inside the Maglev controller and tried to start accelerating.

It fails after 2-3 sec and failure led light comes on.

Now we can say the MAGLEV 360 is DEAD and the new OSAKA TG420M can be swapped in.

However it requires new interface with our epics based MEDM or better...?

 

 

Attachment 1: cryoOn.jpg
cryoOn.jpg
  1511   Thu Apr 23 16:38:33 2009 steveUpdateVACvac valve relay box is shorting

Ben and I found this vacuum valve relay box intermittently shorthing yesterday.

It effects V4, V5, VA6 and VM1........   Please do not touch this box under the beam pipe next to the vac rack!

The function of this box to send 120VAC to the vacuum valve to move.

Attachment 1: vacrel.png
vacrel.png
  1517   Fri Apr 24 16:02:31 2009 steveHowToVACcryo pump interlock rule

I tested the cryopump interlock today. It is touchy. I do not have full confidence in it.

I'm proposing that VC1 gate valve should be kept closed while nobody is working in the 40m lab.

How to open gate valve:

1, confirm temp of 12K on the gauge at the  bottom of the cryopump

2, if medm screen cryo reads OFF( meaning warm) hit reset will result reading ON (meaning cold 12K )

3, open VC1 gate valve if P1 is not higher than 20 mTorr

 

VC1 was closed at 18:25,

IFO condition: not pumped,

expected leak plus  out gassing should be less than 5 mTorr/day

The RGA is in bg-mode, annuloses are closed off

Attachment 1: cryo.png
cryo.png
  1518   Fri Apr 24 16:24:25 2009 robOmnistructureVACPaschen

In response to Steve's elog entry, and for 40m posterity, I provide the Paschen Curve.

Attachment 1: paschens.png
paschens.png
Attachment 2: paschenplot.m
% Paschen Curve plotting

% From http://home.earthlink.net/~jimlux/hv/paschen.htm

% Breakdown voltage:
% Vbreakdown = B * p * d / (C + ln( p * d))
% 
% Breakdown field strength:
% Ebreakdown = p * ( B / ( C + ln ( p * d)))
% 
... 38 more lines ...
  1520   Sat Apr 25 00:45:31 2009 YoichiConfigurationVACReflector for the cryopump temperature monitor changed
The temperature of the cryopump head is monitored by a photo switch looking at an aluminum foil reflector attached to the needle of the temperature gauge.
If the needle moves out of the 14K position, the photo switch will be triggered to close the cryopump gate valve.
However, this photo switch system has been touchy.
Tonight, the switch falsely tripped several times and closed the gate valve, which caused lock losses as the motion of the valve generates a lot of vibrations.
Seems to me, it was caused by the poor/irregular reflection from the wrinkled aluminum foil on the needle.
So I replaced the aluminum foil with a brand-new shiny one.
  1521   Sat Apr 25 02:54:25 2009 YoichiConfigurationVACReflector for the cryopump temperature monitor changed

Quote:
The temperature of the cryopump head is monitored by a photo switch looking at an aluminum foil reflector attached to the needle of the temperature gauge.
If the needle moves out of the 14K position, the photo switch will be triggered to close the cryopump gate valve.
However, this photo switch system has been touchy.
Tonight, the switch falsely tripped several times and closed the gate valve, which caused lock losses as the motion of the valve generates a lot of vibrations.
Seems to me, it was caused by the poor/irregular reflection from the wrinkled aluminum foil on the needle.
So I replaced the aluminum foil with a brand-new shiny one.


The photo switch still trips randomly. We need a better interlock.
  1524   Mon Apr 27 18:31:44 2009 steveConfigurationVACVC1 closed

CC1 5e-7 Torr,  VC1 closed at 18:25,  IFO is not pumped, RGA is in bg-mode

 

  1525   Tue Apr 28 01:48:45 2009 peteConfigurationVACVC1 open

At about 1am or so Yoichi and I opened VC1.  CC1 had fallen to about 5e-5 torr.

  1527   Tue Apr 28 09:27:32 2009 steveConfigurationVACcryopump deserves some credit

Congratulation Yoichi and Peter for full rf locking at night. Let's remember that the cryopump was shaking the hole vac envelope and ifo during this full lock.

Attachment 1: cryfl.jpg
cryfl.jpg
Attachment 2: seiscryofl.jpg
seiscryofl.jpg
  1532   Wed Apr 29 10:20:14 2009 steveHowToVACcryo pump interlock rule is waved

Quote:

I tested the cryopump interlock today. It is touchy. I do not have full confidence in it.

I'm proposing that VC1 gate valve should be kept closed while nobody is working in the 40m lab.

How to open gate valve:

1, confirm temp of 12K on the gauge at the  bottom of the cryopump

2, if medm screen cryo reads OFF( meaning warm) hit reset will result reading ON (meaning cold 12K )

3, open VC1 gate valve if P1 is not higher than 20 mTorr

 

VC1 was closed at 18:25,

IFO condition: not pumped,

expected leak plus  out gassing should be less than 5 mTorr/day

The RGA is in bg-mode, annuloses are closed off

 The Cryo pump is running reliably since April 22 hence there is no need to close VC1 repeatedly.

The photo switch interlock was put back onto the H2 vapor pressure gauge and it is working.

  1552   Wed May 6 19:04:11 2009 ranaSummaryVACvac images
Since there's no documentation on this besides Steve's paper notebooks...

and BTW, since when did the elog start giving us PNG previews of PDFs?
Attachment 1: vacrack.pdf
vacrack.pdf
  1553   Thu May 7 10:28:20 2009 steveUpdateVACretrofitted maglev's needs

 

 Our spare Osaka maglev purchased in Oct 2005 turned out to be having a viton o-ring seal connection on the intake.

It was shipped back to San Jose for retrofitting it with 6" conflat flange ( CF ) This CF is using copper gasket so there will be no permeation of He when you leak check the IFO

 

The digital controller and cable are here. The controller needs to be interfaced with the interlocks and computer system; those have been in a neglected condition lately.

see elog #1505  Historically after every REBOOT of c1vac2 the readbacks works for 3-4 days only. Fixing of this was postponed many times in the past as low priority or lack of knowledgeable

enthusiast.

 

The maglev TG390MCAB wil be back on Tuesday, May 4, 2009.  The mourning of our fateful 360 will only end at the first levitation of the 390.

 

  1572   Sun May 10 13:41:17 2009 steveUpdateVACETMY damping restored, VC1 opened

ETMY damping restored.

Cryo  interlock closed VC1 ~2 days ago. P1 is 6.3 mTorr. Cryo temp 12K stable, reset photoswitch and opened VC1

  1593   Sun May 17 14:35:52 2009 YoichiUpdateVACVC1 opened
I found the VC1 was closed and the pressure was 4.5e-3 torr.
I tweaked the optical sensor (cryopump temperature), and opened VC1.
  1601   Mon May 18 19:44:52 2009 rana, steveConfigurationVACCryo Pump turned off and valved off: 1 beer can only
I was seeing some excess noise in the ETMY oplev yaw and so we turned off the cryo and restarted c1vac2 to get the turbo pump channels back.

The RGA was also turned off to protect its innocence and we are now running on the single beer can Turbo (TP3). The pressure has risen
from 1e-7 to 2e-5 torr. We'll probably level off at 5e-5 overnight and that's fine for now.

Unfortunately, the VM1 valve, which is between the RGA and the main volume, keeps getting turned off by our interlock software
to protect the RGA. Probably because our Vac screen shows the RGA 'Normal' even though the power is off and the record is invalid (white;
although the MEDM screen doesn't show it white).

I also moved Steve's secret Vacuum control screen from the target/ directory to the correct medm directory (with all the other Vacuum
screens) and added it to the SVN.
  1602   Mon May 18 20:16:20 2009 ranaConfigurationVACnot it
There was essentially no change in the ETMY oplev spectrum with the cryo off!

So I went out to the ETMY OL table to see what else was going on. I found there one of
the most horrible opto-mechanical setups
I have ever seen (and remember that I have once
seen someone mount an NPRO on a cardboard box). Some bad person had mounted the ETMY OL
lens on a 12" long skinny post and extended it towards the viewport. So there was a post
holder on the table and a lens ~12" away on a rickety lever arm.

I took this lens away and the spectrum is now good. Shame on you.
CYAN -  cryo ON
BLACK - cryo OFF
BLUE -  no crappy lens + mount

This OL needs to be fixed correctly by putting in a proper lens to get a small spot on the QPD.
Attachment 1: a.png
a.png
  1604   Tue May 19 09:34:29 2009 steveConfigurationVACIFO is not pumped & CRYO is being regenerated
Morning Vacuum condition: IFO is not being pumped, P1 pressure is 1.8 mTorr and rising (see P1 pressure plot of 100 min ).

Overnight the RGA protection software interlock at closed the VM1 valve triggering on CC1 = 1e-5 torr.

This interlock blocked our attempt to hold the IFO operational pressure in the high 1e-5 Torr range with one small
"beer can" turbopump (Varian V70D drag-turbo pumping speed for N2 is ~60 l/s at 75KRPM).

I started CRYO regeneration using TP3. Pressure readout on the P3 gauge. This is after 30 days of CRYO operation.

V5 was closed for 60 sec to see the outgassing rate of the cryopump surfaces. It was good (but I am not going to elog
what 'good' actually means - instead I will write it in my paper logbook to prevent others from learning). I will now'
go start cooling down the cryo pump.

** translated into English by Rana
Attachment 1: cryoreg.jpg
cryoreg.jpg
Attachment 2: cryo30d.jpg
cryo30d.jpg
  1609   Tue May 19 16:18:45 2009 steveConfigurationVACIFO pressure is 4.2e-7 Torr with CRYO pump

Quote:
Morning Vacuum condition: IFO is not being pumped, P1 pressure is 1.8 mTorr and rising (see P1 pressure plot of 100 min ).

Overnight the RGA protection software interlock at closed the VM1 valve triggering on CC1 = 1e-5 torr.

This interlock blocked our attempt to hold the IFO operational pressure in the high 1e-5 Torr range with one small
"beer can" turbopump (Varian V70D drag-turbo pumping speed for N2 is ~60 l/s at 75KRPM).

I started CRYO regeneration using TP3. Pressure readout on the P3 gauge. This is after 30 days of CRYO operation.

V5 was closed for 60 sec to see the outgassing rate of the cryopump surfaces. It was good (but I am not going to elog
what 'good' actually means - instead I will write it in my paper logbook to prevent others from learning). I will now'
go start cooling down the cryo pump.

** translated into English by Rana


The Cryo cooled down to ~12K by noon.Photo switch was reset and VC1 was opened at 2pm

The VACMONITOR.adl screen is not working. Someone made some improvement on it last night.
  1610   Wed May 20 01:41:19 2009 peteUpdateVACcryopump probably not it

I found some neat signal analysis software for my mac (http://www.faberacoustical.com/products/), and took a spectrum of the ambient noise coming from the cryopump.  The two main noise peaks from that bad boy were nowhere near 3.7 kHz.

  1671   Fri Jun 12 09:56:38 2009 steveConfigurationVACnew maglev installed

Joe and Steve

 

The retrofitted Osaka 390 was installed on the pumpspool yesterday.

V1 gate valve is disabled for safety by disconnected pneumatic power plug.

The foreline of this maglev now have a KF25 size viton o-ring directly on the turbo.

This is bad for leak hunting.

Joe is ready with new interface cable. Power supply and cables are in place.

The maglev was pumped down this morning.

All new gas kits and metal hose were leak checked by sprayed methanol.

There is no obvious sign of leak. I was expecting the pressure to drop below 1e-5 Torr in one hour.

TP2 is drying out the levitating coils of the turbo at ~7 l/s for N2

We'll start the pump as soon as Joe is in.

 

 

Attachment 1: m390pd.jpg
m390pd.jpg
  1672   Fri Jun 12 15:34:49 2009 steveConfigurationVACmaglev is running

Quote:

Joe and Steve

 

The retrofitted Osaka 390 was installed on the pumpspool yesterday.

V1 gate valve is disabled for safety by disconnected pneumatic power plug.

The foreline of this maglev now have a KF25 size viton o-ring directly on the turbo.

This is bad for leak hunting.

Joe is ready with new interface cable. Power supply and cables are in place.

The maglev was pumped down this morning.

All new gas kits and metal hose were leak checked by sprayed methanol.

There is no obvious sign of leak. I was expecting the pressure to drop below 1e-5 Torr in one hour.

TP2 is drying out the levitating coils of the turbo at ~7 l/s for N2

We'll start the pump as soon as Joe is in.

 

 

 Joe and Steve

 

The Maglev is running at 680 Hz, 40,800 RPM with V1 gate valve  closed and  valve disabled to change position. C1vac2 was rebooted before starting.

Interlocks are not tested yet, but the medm COVAC_MONITOR.adl screen is reading correctly. RGA scan will determine the need for baking on Monday

The foreline pressure is still  ~2e-5 Torr

Acceleration takes 3 minutes 30sesconds without load. There is no observabale temp effect on the body of the turbo during braking and acceleration.

 

The IFO is still pumped by the CRYO only

  1673   Mon Jun 15 15:17:33 2009 josephb, SteveConfigurationVACVacuum control and monitor screens

We updated the vacuum control and monitor screens  (C0VAC_MONITOR.adl and C0VAC_CONTROL.adl).  We also updated the /cvs/cds/caltech/target/c1vac1/Vac.db file.

1) We changed the C1:Vac-TP1_lev channel to C1:Vac-TP1_ala channel, since it now is an alarm readback on the new turbo pump rather than an indication of levitation.  The logic on printing the "X" was changed from X is printed on a 1 = ok status) to X is printed on a 0 = problem status.  All references within the Vac.db file to C1:Vac-TP1_lev were changed.  The medm screens also now are labeled Alarm, instead of Levitating.

2) We changed the text displayed by the CP1 channel (C1:Vac-CP1_mon in Vac.db) from "On" and "Off" to "Cold - On" and "Warm - OFF".

3) We restarted the c1vac1 front end as well as the framebuilder after these changes.

  1674   Mon Jun 15 16:31:36 2009 steveConfigurationVACRGA is scanning new Maglev

Quote:

Quote:

Joe and Steve

 

The retrofitted Osaka 390 was installed on the pumpspool yesterday.

V1 gate valve is disabled for safety by disconnected pneumatic power plug.

The foreline of this maglev now have a KF25 size viton o-ring directly on the turbo.

This is bad for leak hunting.

Joe is ready with new interface cable. Power supply and cables are in place.

The maglev was pumped down this morning.

All new gas kits and metal hose were leak checked by sprayed methanol.

There is no obvious sign of leak. I was expecting the pressure to drop below 1e-5 Torr in one hour.

TP2 is drying out the levitating coils of the turbo at ~7 l/s for N2

We'll start the pump as soon as Joe is in.

 

 

 Joe and Steve

 

The Maglev is running at 680 Hz, 40,800 RPM with V1 gate valve  closed and  valve disabled to change position. C1vac2 was rebooted before starting.

Interlocks are not tested yet, but the medm COVAC_MONITOR.adl screen is reading correctly. RGA scan will determine the need for baking on Monday

The foreline pressure is still  ~2e-5 Torr

Acceleration takes 3 minutes 30sesconds without load. There is no observabale temp effect on the body of the turbo during braking and acceleration.

 

The IFO is still pumped by the CRYO only

 The new Maglev fore line pressure is at 4e-6 torr at day 3

Valve VM1 was closed to isolate IFO from RGA and valve VM2 was opened so the RGA can scan the Maglev only.

 

  1677   Tue Jun 16 09:02:30 2009 steveConfigurationVACnew maglev RGA scan

The maglev fore line pressure is 3e-6 torr at CC2 after 4 days of pumping. Varian turbo V-70 is pumping on it through V4 and VM2

Actual pumping speed ~10 l/s for N2. There was no baking. The maglev performance looks good : 3e-9 torr on CC4  with RGA -region only.

Attachment 1: nmagd4scan.jpg
nmagd4scan.jpg
Attachment 2: nmagd4.jpg
nmagd4.jpg
  1690   Tue Jun 23 10:06:03 2009 steveUpdateVACnew maglev RGA scan at day6

The Maglev is running for 10 days with V1 closed.  The pressure at the RGA-region is  at 2e-9 torr on CC4 cold cathode gauge.

Valve VM2 to Rga-only was opened 6 days ago. The foreline pressure is still 2.2e-6 torr with small Varian turbo ~10 l/s on cc2

Daily scans show small improvement in large amu 32 Oxygen and large amu 16, 17 and 18 H20 water peaks.

Argon calibration valve is leaking on our Ar cylinder and it is constant.

 

The good news is that there are no fragmented hydrocarbons in the spectrum.

The Maglev is soaked with water. It was seating in the 40m for 4 years with viton o-ring seals

However I can not explan the large oxygen peak, either Rai Weiss can not.

 

The Maglev scans are indicating cleanliness and water. I'm ready to open V1 to the IFO

Attachment 1: newmagscand6.jpg
newmagscand6.jpg
Attachment 2: nmagpresd10.jpg
nmagpresd10.jpg
  1691   Tue Jun 23 15:19:42 2009 steveConfigurationVACV1 is open

Quote:

The Maglev is running for 10 days with V1 closed.  The pressure at the RGA-region is  at 2e-9 torr on CC4 cold cathode gauge.

Valve VM2 to Rga-only was opened 6 days ago. The foreline pressure is still 2.2e-6 torr with small Varian turbo ~10 l/s on cc2

Daily scans show small improvement in large amu 32 Oxygen and large amu 16, 17 and 18 H20 water peaks.

Argon calibration valve is leaking on our Ar cylinder and it is constant.

 

The good news is that there are no fragmented hydrocarbons in the spectrum.

The Maglev is soaked with water. It was seating in the 40m for 4 years with viton o-ring seals

However I can not explan the large oxygen peak, either Rai Weiss can not.

 

The Maglev scans are indicating cleanliness and water. I'm ready to open V1 to the IFO

 V1 valve is open to IFO now. V1 interlock will be tested tomorrow.

Valve configuration: VAC NORMAL with CRYO and Maglev are both pumping on the IFO

Attachment 1: V1_opennmag.jpg
V1_opennmag.jpg
  1693   Wed Jun 24 09:21:19 2009 steveConfigurationVACIFO RGA scan with Maglev & Cryo

Quote:

Quote:

The Maglev is running for 10 days with V1 closed.  The pressure at the RGA-region is  at 2e-9 torr on CC4 cold cathode gauge.

Valve VM2 to Rga-only was opened 6 days ago. The foreline pressure is still 2.2e-6 torr with small Varian turbo ~10 l/s on cc2

Daily scans show small improvement in large amu 32 Oxygen and large amu 16, 17 and 18 H20 water peaks.

Argon calibration valve is leaking on our Ar cylinder and it is constant.

 

The good news is that there are no fragmented hydrocarbons in the spectrum.

The Maglev is soaked with water. It was seating in the 40m for 4 years with viton o-ring seals

However I can not explan the large oxygen peak, either Rai Weiss can not.

 

The Maglev scans are indicating cleanliness and water. I'm ready to open V1 to the IFO

 V1 valve is open to IFO now. V1 interlock will be tested tomorrow.

Valve configuration: VAC NORMAL with CRYO and Maglev are both pumping on the IFO

The IFO RGA scan is normal.

The Cryo needs to be regenerated next. It has been pumping for 36 days since last regenerated.

This has to be done periodically, so the Cryo's  14 K cold head is not insulated by by ice of all things pumped away from the IFO

Attachment 1: nmagd1ifo.jpg
nmagd1ifo.jpg
Attachment 2: nmagCryopres.jpg
nmagCryopres.jpg
  1701   Thu Jun 25 10:28:58 2009 steveHowToVACCryopump is regenerated
The Cryopump's VC1 valve to IFO was closed yesterday.
The compressor  Helium pressure was 235 PSI. The cold head temp on H2 vapor pressure gauge was reading ~14 Kelvin,
The compressor and piston driver were turned off to let cold head warm up to room temp.
The flow path from Cryo to TP3 were checked to insure that only VC2 and V5 would be open for pumping.
VC2 valve was opened to TP3 through V5
Now as the Cryo was warming up while TP3 drag turbo pump was pumping away the accumulated ice, that was melting and vaporizing.
This is shown on one day the plot below.
To check outgassing rate of the Cryo pump after one day of pumping V5 was closed for 20 minutes.
The accumulation was 1.3 mTorr in 20 min
This means the Cryo is clean, it is ready to be started up in the future.
VC2 was closed to seal this condition.
The flow path between VC2, VM3, V7, V6 , VA6 and manual needle valve  would be pumped for one day through V5 to TP3 to clean up 
Attachment 1: Creg.jpg
Creg.jpg
  1716   Thu Jul 2 17:37:36 2009 steveUpdateVACV1 interlock test

Joe, Alberto and Steve

We tested gate valve V1 interlock by :

1, decelerated rotation by brake from maglev controller unit.

2, turned maglev  controller off from controller unit.

3, unpluged 220VAC plug from wall socket

None of the above action triggered V1 to close. This needs to be corrected in the future.

The MEDM monitor screen of maglev indicated the correct condition changes.

 

 

  1763   Mon Jul 20 10:35:06 2009 steveUpdateVACUPS batteries replaced

 APC Smart-UPS (uninterruptible power supply) batteries RBC12 replaced at 1Y8 vacuum rack.

Their life span were 22 months.

ELOG V3.1.3-