[Jon, Tega, Hang]
We proposed a few BHD mode-matching telescope designs and then preformed a few monte-carlo experiments to see how the imperfections would change the story. We assumed a 2 mm (1-sigma) error on the location of the components and 1% (1-sigma) fractional error on the RoC of the curved mirrors. The angle of incidence has not yet been taken into account (no astigmatism at the moment but will be included in the follow-up study.)
For the LO path things are mostly fine. We can use LO1 and LO2 as the actuators (Sec. 2.2 of the note), and when errors are taken into account more than 90% of times we can still achieve 98% mode matching. The gouy phase separation between LO1 and LO2 > 34 deg for 90% of the time, which corresponds to a condition number of the sensing matrix of ~ 3.
The situation is more tricky for the AS path. While the telescopes are usually robust against 2 or 3 mm of positional error, the 1% RoC does affect the performance quite significantly. In the note we choose two best-performing ones but still only 50% of the time they can maintain a power-overlap of > 99%. In fact, the 1% RoC error assumed should be quite optimistic... Not sure if we could achieve this in reality.
One potential way out is to ignore the MM for the first round of BHD. Here anyway we only need to test the ISC schemes. Then in the second round when we have the whole BHD board suspended, we can then use AS1 and the BHD board as the actuators. This might be able to make things more forgiving if we don't need to shrink the AS beam very fast so that it could be separated from AS4 in gouy phase.