Using Gautam's Finesse file and the cad files for the 40m optical setup I propagated the arm mode out of the AS port. For the location of the 3.04 mm waist I used the average distance to the ITMs, which is 11.321 m from the beam spot on the 2 inch mirror on the AS table close to the viewport. The 2inch lens focuses the IFO mode to a 82.6 μm waist at a distance of 81 cm, which is what we have to match the aux laser fiber output to.
I profiled the fiber output and obtained a waist of 289.4 μm at a distance of 93.3 cm from the front edge of the base of the fiber mount. Next step is to figure out the lens placement and how to merge the beam paths. We could use a simple mirror if we don't need AS110 and AS55, we could use a polarizing BS and work with s polarization, or we find a Faraday Isolator.
While doing a beam scan with the razor blade method I noticed that the aux laser has significant intensity noise. This is seen on the New Focus 1611 that is used for the beat signal between PSL and aux laser, as well as on the fiber output PD. There is a strong oscillation around 210 kHz. The oscillation frequency decreases when the output power is turned down, the noise eater has no effect. Koji suggested it could be light scattering back into the laser because I couldn't find a usable Faraday Isolator back when I installed the aux laser in the PSL enclosure. I'll have to investigate this a little further, look at the spectrum, etc. This intensity noise will appear as amplitude noise of the beat note, which worries me a little.

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