[Eric, Koji]
- ETMX: The Al guide rod has been glued on the mirror.
- ETMY: The UR, LR, and SD magnets have been glued on the mirror.
- For both, we are waiting for the glue getting cured.
Handing over message to the next step
- ETMX: The arm of the fixture has probably been glued together with the guide rod. It has to be taken care when the fixture is removed.
(SeeETMX gluing section and Attachment 13)
ETMX: guide rod gluing (done) -> fixture unmounting side -> fixture setting -> magnet gluing -> suspend -> pitch balance -> ruby gluing -> air bake
ETMY: magnet (done) -> fixture unmounting -> air bake
ETMY gluing
Mirror transport:
- A transport setup was made with a donut holder for a 3" optic, glass jar, stain less tray, and a CS Stat zipbag. (Attachment 1)
Shimming:
- The magnets have been glued witht the gluing fixture. (Attachment 2)
- We checked the dimensions of the glued magnet and found that the thicker side has to be raised by 1mm. (We used the fact that the relative distance between the wire groove and the magnet is always the same.)
- The ETMs have 2.5deg wedge and this corresponds to 3.2mm height difference between the left and right edges. This meant that the thinner side had to be raised by 4.2mm.
- We used a 0.9mm Teflon sheet for the thicker side (Attachment 3) and two 2.2mm Teflon pieces for the thinner side (Attachment 4). For stabilization of the fixture, two Teflon tubes with a diameter of ~3mm are inserted to the top and bottom side of the mirror (Attachment 5).
Magnet orientation:
- Mirror orientation in the fixture (Attachment 6).
- It was confirmed that existing UR, LR, and Right SD magnets have the polarity of N facing out, S facing out, and N facing out. And we confirmed that this is consistent with ETMX and the procedure document (E970037)
- Along with the procedure document, we arranged the magnet-dumbbells UL, LL, and Left SD magnets to have S-out, N-out, and N-out. (Attachments 7, 8, and 9)
Gluing:
- In prior to gluing, all three dumbbells surfaces were cleaned by acetone and razor blade scrubbing.
- After the epoxy curing test (see below), the three magnet-dumbbell pairs have been glued on the mirror. A single dub of EP30-2 was applied to each dumbbell surface.
- Attachments 10, 11, and 12 shows how glue is spread at each joint.
ETMX gluing
Guide rod positioning:
- The longitudinal position of the guide rod was adjusted using the micrometer microscope such that it located at the center of the mirror thickness.
- The guide rod is not long enough to have the edges sticking out from the form of the fixture arm. Therefore only arm finger of the arm held the guide rod.
- The height was adjusted to be 1.73mm (68mil) lower than the mirror scribe line. The mirror is fixed on the fixture upside down. So this bonds the guide rod above the scribe line.
Gluing:
- Then the epoxy was applied to the guide rod. The glue was applied to two edges of the rod, but capillary action spread the glue around the rod. It seemed that the fixture and the rod were connected with the glue. Care should be taken when the fixture is going to be removed. (Attachment 13)
- The top side (in the picture) where the stand-off will come is still relatively kept clean. So it must be OK for the stand off. If there is an issue, we can shave the epoxy with a razor blade.
Glue testing
- EP30-2 tends to fail to get cured. In order to check the mixture is properly made or not, we put a test piece into air bake oven.
- The procedure says, 200F 15min bake show if the glue is in a good shape or not.
- We have the temperature sensor setup on a air bake oven, but it seemed that the indicated temperature there is overestimate.
The heating setting of 2 was enough to show the temp of 100degC although EP30-2 didn't get cured with this setting.
- Our experience says that heater setting of "5" makes the temperature ~90degC. On July 12nd, this setting showed the temp of 90degC. Today (July 13rd) it didn't. In the both cases, the epoxy got cured nicely. So we should use this setting. |