After the discussion at the meeting, I decided to go ahead and open the top of the oven so that I could get a visual on where the crystal was located - this helped in the alignment, and I was able to get some green light out of the oven. I had to tweak the position of the Doubling oven a little (with the top open) in order to align the crystal to the beam axis. However - I was only able to get ~140uW of green light going into the Faraday. I had measured the power at various points along the beam path recently with the old setup. We used to have ~860uW of green going into the Faraday there. To see if I could improve the situation a little, I checked that the beam was reasonably centered on both apertures of the IR Faraday, and then removed the irides upstream of the doubling oven. These were preventing me from placing the lenses exactly as per the a la mode solution. Once the irides were removed, I moved the lenses to their optimal positions as best as I could with a tape measure to mark out distances. I then further tweaked the position of the doubling oven using the 4 axis stage, monitoring the green power while doing so. The best I could get was ~200uW. Perhaps the positions of the lenses need to be optimized further. I also checked the IR power before and after the IR Faraday - these numbers are ~260mW and ~230mW respectively (I maximized the transmitted power through the Faraday by rotating the HWP, the QWP that was in the beam path has now been removed as the Lightwave outputs linearly polarized light), and compare favourably to the numbers in the old setup. Doing a naive scaling accounting for the fact that we have less power going into the doubling crystal, I would expect ~700uW of green light coming out, so it looks like the mode matching into the doubling crystal is indeed sub-optimal. However, now that things are roughly aligned, I hope the optimization will go faster...