Today, I set up a system consisting of the 520 nm laser, a 2'' mirror and two lenses of focal lengths f1 = 40 cm and f2 = 20 cm. The goal was to collimate the beam coming from the laser, so it goes parallel through the test optic at a radius of ~2.5 cm and then focus it to a radius of ~ 1.2 cm to fit the CCD dimensions of the HWS. The mirror was placed about 1 cm close to the laser and the first lens is setup at a distance~f1=40cm from the mirror. The test optic is placed between the two lenses and the second lens is placed about 10 cm from the CCD. The distance between the two lenses isn't important and could change in the future. The lenses and mirrors are all labeled.
I measured the approximate angle of divergence (0.06 rad) of the laser by taking the beam diameter at different positions along the propagation axis. This allowed for the ABCD matrix calculations to be finalized and the focal lengths of the lenses be chosen accordingly.
In order to have more space in the box, I removed everything that was not necessary to the side.
I took images of the heat pattern projected on a piece of paper produced by the semi-circle reflector. I used 108V to drive current throught he heater. I tested the reflector without any coating and then with the dull and shiny sides of Al foil. I wasn't able to test the focal-point cut reflector because I had to glue a screw to it with epoxy which cures overnight. I will do these measurements tomorrow. Figure 2 shows the setup I used to get the data. The shiny side of Al foil is better at IR, so we will use that for the wavefront measurements.
We got 11 new semi-circle cut reflectors of radius ~3.6 cm. I glued a screw to the back of one reflector using the same epoxy as for the previous reflectors. Due to the bigger ROC of the reflector, a tight focus is achievable at greater distances (~15 cm).