Bond reinforcement blocks for the invar brackets:

• Attachment 1: CLASS A glass prisms (the surplus of the 2016 repair)
• Attachment 2: Dirty reiforcement bars made of Aluminum
• There are also many dirty prisms in the kit obtained from Stephen

The backscatter beam is supposed to appear in the backpropagation path. The transmission of the OMC has a couple of optics, it's not easy to access that beam.
To try to deflect the beam either horizontally or vertically, small optical pieces were made. (Attachment)

These are the combination of the optics

- Thorlabs PF05-03 Fused Silica Mirror Blank (dia12.7mm x t 6.0mm) + Thorlabs 1/2"sq BB Dielectric Mirror BBSQ05-E03

- Thorlabs PF05-03 Fused Silica Mirror Blank (dia12.7mm x t 6.0mm) + Thorlabs ME05-G01 Protected Al Mirror (dia12.7mm x t 3.2mm) + Thorlabs MRA10-K13 Right-Angle Prism Nd:YAG 10mm

Torr seal was used as the bonding epoxy. It uses a 1:2 volume mixture (not easy because of the viscosity) and is relatively fast to cure (in a couple of hours).
The test piece showed some softness after 3~4 hours so I left the parts cured overnight at room temp (i.e. 18degC)

The profile of the beam incident on the fiber input

The fiber input was deflected by a 45deg mirror. The beam profile was measured with WincamD. The beam was too strong (~60mW) even at the smallest pump power (ADJ -50) of the NPRO. So the two ND20 filters were added to the lens right before the 45 deg mirror and the camera.

The measured profile had some deviation from the nice TEM00 particularly around the waist. This could be a problem of the too small beam on the ND filter and the CCD.
This is not an issue as we just want to know the approximate shape of the beam.

For the fiber coupling, if we have the beam waist radius of ~200um it is sufficient for decent coupling.

Measure the power ratio between the forward-propagating and reverse-propagating beams.

1. Place a small deflecting mirror at the transmission.
2. Place a flat mirror at the deflected transmission. When the alignment of this mirror is adjusted to retroreflect this beam, the DC of the cavity reflection PD increases, and also the CCD shows spurious fringes.
3. This condition allows us to locate the power meter at the reverse-propagating spot of the transmission (Attachment 1)
4. Place a black glass beam dump for the main (bright) transmission (Attachment 2)
5. Now the power meter is receiving the counter-propagating beam. Turn off the room light and place an anodized Al baffle as shown in Attachment 2. Move the baffle to block only the counter-propagating. Move the baffle out. => Record the power meter reading with/without the baffle in the counter-propagating path. The difference is the power of the reverse-propagating beam.
6. Now measure the power of the reflected main transmission. This tells us the power ratio between the foward- and back-propagating beams.
7. Remove the small deflecting mirror and measure the power of the main transmission.
8. Now the back-propagating power can be estimated from 6 and 7. The same amount is going back to the IFO path.
9. The reflectivity can be calculated from the 7 and the transmission

- To increase the incident laser power, NPRO Current ADJ was set to be 0 (increased from -50)

- 1st:  Without the baffle 0.373 +/- 0.001 uW / With the baffle 0.318 +/- 0.001 uW
- 2nd: Without the baffle 0.370 +/- 0.001 uW / With the baffle 0.318 +/- 0.001 uW
- 3rd: Without the baffle 0.370 +/- 0.001 uW / With the baffle 0.317 +/- 0.001 uW

==> 53.3 +/- 0.6 nW

- The main transmission was 84.0mW
==> Backpropagation ratio was 0.634+/-0.007 ppm

- Direct measurement of the OMC was  after BS 96.6mW
==> Backpropagation power from the cavity: 61.3 +/- 0.7 nW

- Cavity transmission for the matched beam is Tcav RinputBS = 0.963
==> Incident resonant TEM00 power 100.3mW

- Reflection 61.3+/-0.7 nW x RinputBS = 60.8+/-0.7 nW
-> The effective reflectivity for the mode-matched resonant TEM00 beam incident on the OMC (1st steering mirror) is 0.606+/-0.007 ppm

SRS LCR meter SRS720 was returned to Downs as before.

OMC Reinforcement blocks

1. P/N D1600316; Version v4; Type 01; Qty 30; Source Chemistry Machine Shop
2. P/N D1600316; Version v4; Type 02; Qty 15; Source Chemistry Machine Shop
3. P/N D1600316; Version v4; Type 01; Qty 40; Source Resource MFG PO S422806
4. P/N D1600316; Version v4; Type 02; Qty 40; Source Resource MFG PO S422806

Stephen asked Srinath for the ICS entry.
Stephen made the C&B request https://cleanandbake.ligo.caltech.edu/clean_and_bake/request/1708/

Madeline was asked to take care of the C&B.

Also, the Torr Seal box was returned to Madeline.

More epoxy delamination check:

DCPD R (Attachment 1): Found half delaminated

DCPD T (Attachment 2): Found half delaminated

QPD1/QPD2 (Attachment 3): Looks fine

------

In total we need to fix bonding of three invar bases (including the one for the cable bracket)

- Installed the High QE PDs to OMC #002

• B1-22@Cage B1 was installed to the transmission DCPD
• B1-23@Cage B1 was installed to the reflection DCPD

Upon the installation, the legs of the PDs were cut by 3mm. Also, the tab of the PD could not be embedded in the DCPD housing. Therefore, the tabs were cut.

The alignment looked just fine. The weak reflections are directed to the black glass beam dumps.

- After the installation, the QEs were measured.

• With Thorlabs S130C power meter, the QE was estimated to be ~95%. (Accuracy +/-7%)
• With Thorlabs S401C power meter, the QE was estimated to be ~100%. (Accuracy +/-3%)

It is so confusing. So I decided to make the QE test setup.

Ophir RM9 with chopper (+/-5%): 8.97mW
Thorlabs S140C integrating sphere (+/-7%): 9.11mW
Thorlabs S130C PD power meter (+/-7%): 9.15mW
Thorlabs S401C thermal power meter (+/-3%): 8.90mW
So there looks ~3% discrepancy between S130C and S401C

Then tried to measure the QE of C1-03@Cage B3 with Ophir RM9
- Initial state: QE=0.95
- First FirstContact application: QE went up to 0.973
- Second FirstContact application: QE = 0.974, basically no change

To Do:
- Calibrate the trans-impedance amp with Keithley
- Apply FC to B1-22 and B1-23 to see if there is an improvement
- The power should be measured with S401C because the accuracy seems better (+/-3%).
- Take photos of the PD FC process

General To Do:

- Backscatter test 2nd trial

- Start applying the first contact to the optical surfaces
- Beam dump cleaning
- Apply FC cap to the PDs
- Delamination repair (light side)
- Delamination repair (dark side)
- Cable bracket replace (dark side)
 

Regarding: D1200971

- 4 CLASS A wire clamp obtained from the OMC spare
- 4 more DIRTY wire clamp obtained from WB experiments (they no longer use these)

Once the later ones are C&Bed, we have enough.

- DLPCA-200 trans-impedance amplifier was calibrated.
  Keithley source meter 2450 was connected to the amp. Provide current and read the output voltage with the precision digital voltage meter (Agilent/Keysight).
  Gain: 999.7V/A@7mA, 999.6V/A@8mA

- From the power meter spec, Thorlabs S401C seemed the best (+/-3%). So the QEs of the 9 PDs were checked with this power meter again.

- All PDs exhibited the QE of 0.95~0.96. It's all relative as the power meter has a systematic error.
- Tried to clean B1-22 and B1-23 PDs. They didn't show significant improvement after the cleaning. To avoid the unnecessary risk of damaging the PDs, further cleaning was not performed. (Some photos were attached)

- What we can do is use this result as the relative measurements.
- For OMC#2, B1-22 is the DCPD(T) and B1-23 is the DCPD(R). C1-03 and C1-12 are the spares, according to this latest result.
- At LLO, we track down the source of the throughput reduction (-10%). The QEs of the PDs are going to be tested in the same setup at once to compare their PDs and our PDs.

The optical surfaces were coated with FirstContact to keep them clean / somewhat protected during the transportation.
The PD aperture was sealed with FirstContact "caps" (made by Kate in 2016?).

Parts check

- D1300052-V3 SN001 is going to be used (Attachment 1)

- This is the PEEK version of the cable bracket (Attachment 2). The side thread holes have no Helicoils inserted. This needs to be done!
 

Connector arrangement check / cable routing check

Attachment 3: Connector Arrangement from the Northside

Attachment 4: Connector Arrangement from the South side

Attachment 5: Cable routing (Northside down)

At this point, the delamination of the V shape beam dumps was visible. This is the subject of bonding reinforcement.

Connector unmounting

- (Attachment 1) The connector nut rings were removed using an angled needle nose plier. The connector shell has a tight dimension relative to the hole on the bracket. But of course, they could be extracted.

- The 4 screws mounting the bracket to the invar blocks were successfully removed. No extra damage to the bonding.

- (Attachment 2) The plan was to remove the cable pegs by unfastening the button head 1/4-20 screws from the bracket and then just replace the bracket with the new one. However, these screws were really tight. The two were successfully removed without cutting the PEEK cable ties. Two cable ties were necessary to be cut to detach the bracket+pegs from the fragile OMC. Then one screw was removed. However, the final one could not be unfastened. This is not a problem as we are not going to recycle the metal cable bracket... as long as we have spare parts for the new bracket.

- (Attachment 3) Right now, the new bracket is waiting for the helicoils to be inserted. So the OMC lid was closed with the cables piled up. Just be careful when the lid is open.

Checking the spare parts

- Conclusion for OMC#2: need PEEK cable ties
- for more OMCs: need more BHCS / PEEK cable ties / Helicoils

• Helicoils: 1/4-20 0.375 helicoils / Qty 4 / Class A (Attachment 1)
  • looks like there are many more as the transport fixture bags (Attachment 2). Stephen noted that they are meant to be CLASS B
     
• Cable pegs: D1300057 / Qty 24 + 3 recycled from OMC#2 / Class A (Attachment 3)
  • Requirement: 3+3+4 = 10 for the 4th OMC / 3x4 =12 for the cable bracket replacement -> we have enough
     
• PEEK Cable Ties: Stephen reported they were deformed by baking heat... did not check how they are in the bags.
   
• Button Head Cap Screws 1/4-20 length ? none found in the bags.
  • Qty 4 spare (forgot to take a picture) + 3 recycled. So we have sufficient for OMC#2

[Stephen Koji]

Now we got the C&Bed parts to continue to work on the cable bracket replacement.

1) Helicoil insertion

1/4-20 Helicoils were inserted into the 6 thread holes of D1300052. It went mostly okay. We witnessed that the Helicoil insertion tool delaminated the plating of the Helicoils upon insertion (Attachment 1). Stephen mentioned that this is not usual, but we didn't find anything further such as increased friction, more debris, etc. So we decided to go forward.

2) EP30-2 Kit

The EP30-2 kit was transferred from the 40m clean room to the OMC lab. The EP30-2 kit tracking was updated via C1900343

3) D1300052 reinstallation -> FAIL

Now resumed to the installation of D1300052 bracket. However, the hole size of the bracket is just a bit too small compared with the size of the mighty mouse connectors. It was already quite tight with the metal version. However, this PEEK version seems to have 0.1 mm further small diameter, and then the connectors do not penetrate the holes. The plan could be
1) Use a razor blade to shave the hole inner circle.
2) Use a cleaned drill bit to make the hole size 0.2mm bigger.

- The hole size extension is going forwared now.

- Madeline and Chub are cleaning (sonicating) a drill (29/64=0.4531")
- The parts in a bag were brought to the 40m C&B lab.

- The hole is going to be 11mil=0.28mm larger than the recommendation (0.442").
  It's not a D-hole. The connector has a rounded-rectangular flange that fits into the PEEK parts.
  So I don't think it's an issue.

- Chub has a proper spanner to fasten the nuts. We want to use it here and LLO.

The cable bracket was successfully replaced.

• Looking from the QPD side (North side in Attachment 1), the connectors for the DCPDs and PZT are sticking out, and the ones for QPDs are sticking to the other side. So only two rectangular holes (for QPDs) are facing north.
  • Top left is DCPDT
  • Top right is DCPDR
  • Bottom center is PZT
  • Bottom left is QPD (far/long)
  • Bottom right is QPD (near/short)
     
• First, the cable pegs for the short sides are fastened with the original screws (Vented BHCS 1/4-20).
• Then, the cables are started to be inserted from the bottom so that the nuts can be rotated with the spanner. The spanner helped a bit but the nut only has two positions to hook the spanner and the clearance is not sufficient to insert the spanner when one of the hook positions is facing the bottom. The enlarged hole (29/64") perfectly worked . The flange of the connector can be held with a rectangular hole, so a bit bigger hole than the connector size was not an issue. Finally, all the cables were attached to the bracket.
• The bracket has not yet been fixed on the OMC breadboard yet. This was done with the four screws from the top. Along with the assembly document E1300201, the fastening torque was limited to 2 in-lb using a digital torque wrench.
• Attachment 2 shows the view from the "North" side. Attachment 3 shows the view from the "South" side. The cables were not yet tied on the cable pegs on the long side of the bracket.

[Stephen Koji]

New cable ties were installed on the cable pegs attached to the long sides of the cable bracket.

[Stephen Koji]

Checked the delamination status:

• The Invar bar on the cable bracket (DCPD side): Almost all delaminated (Attachment 1 left)
• The invar bar on the cable bracket (QPD side): Rims still intact, center delaminated (Attachment 1 right)
• The invar bar reinforced in 2016: One of the reinforcement bar half delaminated (Attachment 2)

EP30-2 preparation

• Two Al foil cups + A sheet of Al foil (for test cure)
• Set a tube on the glue gun
• Attach an applicator tube
• Push a couple of times, and dispense the glue for a single stroke on a waste Al cup
• Pour the 6g of glue to the other cup.
• Add 0.3g of silica beads powder to the cup
• Steer. Pick a few drops to the test cure Al foil
• Bake the test piece for 15min in 200F (95degC) ==> Very good

#1 The Invar bar on the cable bracket (DCPD side)

Added short (frosted) Al bars (Attachment 1) to the short sides of the invar bar. (Attachments 2/3). Some glue was sucked into the delamination gap by capillary action (=good) (Attachment 4)

#2 The Invar bar on the cable bracket (QPD side)

Added short (frosted) Al bars to the short sides of the invar bar. (Attachments 3/5). Maybe some glue was sucked into the delamination gap??? Not so clear. (Attachment 4)

#3 The Invar bar reinforced in 2016

Added a short (frosted) Al bars to a short side of the invar bar (Attachment 6). On both sides of the 2016 reinforcement, rectangular prisms are added (Attachment 6)
Some capillary action is visible beneath the invar bar (Attachment 7)

Leave it as it is for a day

Inspection of the bonding on the suspension interface side. All look good.

Inspection of the delaminations in the optics side

EP30-2 bonding setup

Bonding

Inspection

[Stephen Koji]

The OMC #002 is ready for shipment.

Attachment 1: Work done on Sept 19, 2022

Other attachments: Putting the OMC in the pelican case.

Inspected the past LLO add-on mass configuration.

There are unknown masses at the DCPD side. It looks like a small SS mass with an estimated mass of 5g. But the DCC number is unknown.

We are going to add 10g on each corner as well as the damping aterial. We should be able to figure out the fastener / mass configuration.

Here is the balance mass info for the LLO OMC#001 analyzed from the photographs

• Added masses are: 50+10g, 50+20, 10+20+5, and 20+20+10 for the mass right above FM1/CM1/FM2 and CM2, respectively.
• The length of the 1/4-20 screws seem L=3/4"~1"

If we attach the additional mass, longer 1/4-20 screws (1", 1" 1/8, 1" 1/4) are going to be used.

Shipping preparation for the LLO trip

Started July 15, 2022 and finished Aug 30. So it took ~1.5 months (with a couple weeks of break)

Class B special tools

• Screw Drivers 1
  • https://www.steritool.com/
  • https://www.steritool.com/precision-screwdrivers-mini.aspx
• Screw Drivers 2
  • What I have seems S555Z-7
  • https://www.starrett.com/
  • https://www.starrett.com/dms/flipbooks/Cat-33/index.html?page=354
• Allen Wrenches
  • Bondhus: These are not made of SS, but of so called protanium steel. I have a chrome finish one (BriteGuard) and K14 gold finish one (goldguard).
  • https://intl.bondhus.com/pages/goldguard-ball-end
  • https://intl.bondhus.com/pages/briteguard-ball-end
• Scissors
  • VWR - Stainless Steel
  • Unknown PN /  probably this?
  • https://us.vwr.com/store/product/4527635/vwr-dissecting-scissors-sharp-blunt-tip
• Forceps
  • VWR - Stainless Steel
  • https://us.vwr.com/store/product/4531765/vwr-hemostatic-forceps
• Wire cutters
  • Looks like they are orthodontic wire cutters. One has the marking "Orthomechanic Stainless Steel" but the company does not sell cutters anymore. The other has a marking "333" but the company is unknown. Similar products can be found on Amazon
• Long nose pliers - straight stainless steel
  • https://www.aventools.com/
  • https://www.aventools.com/long-nose-pliers-stainless-steel-6-2
• Bent nose pliers - stainless steel
  • unknown 
• Tweezers
  • Excelta 
  • The short one is 20A-S-SE. The longer one is 24-SA-PI, maybe?
  • https://www.excelta.com/
  • https://www.excelta.com/straight-laboratory-instruments-forceps
  • https://www.excelta.com/style-24-24-6-sa
• Mighty-Mouse spanner
• 2x driver bits for the digital torque wrench

First Contact Kit

• FC bottole / PEEK mesh

Bonding kit (excl EP30-2 bond)

• reinforcement bars (4 types)
• bonding liner powder
• tools: spatula / bond applying rod

Power meters (excl Power meter controller)

• Thorlabs Thermal
• Thorlabs Photodiode
• Thorlabs Integrating Sphere

Electronics

• preamp + power cable
• PD testing kit (PD connector / DB9 break out / grabber-BNC)
• Nitrile gloves

Cable bracket replacement kit

• PEEK cable bracket (Helicoiled)
• Cable pegs (x4 salvaged / spare)
• fastners
• kapton sheet
• cable ties

Optics / Optomechanics

• Optical fiber / spare fiber
• OMC transport feet
• OMC backscatter inspection prisms

Misc tools

• digital torque wrench

=== Action done on Aug 30 ===

Fiber MM setup / Fiber coupler mount
Glass Beamdumps (for optical testing)
Flipper mirror
Thorlabs fiber coupler tool
General bent nose plier for fiber
Thorlabs collimator tiny allen
Spare High QE PDs

Spare OMC bags / Zip bags

Balance Mass 10g Qty 8 (Different Type D11*** 1.25" dia), 20g Qty 10 / Mass damper D1700301 -04 / Mass damper screws SHCS 1/4-20 x 1.25 Qty 25 / 1" screws and 1 1/8" screws

Shipping request: https://services1.ligo-la.caltech.edu/FRS/show_bug.cgi?id=25002

=== Low supply! ===

• Masks
• 7.0 gloves supply low
• 7.5 glove completely gone
• Wet vectra cloth
• Dry vectra cloth

Upon the LLO work, the current PD arrangement in the cages are:
CAGE B
B1 OMC1 PDT (A1-23)
B2 OMC1 PDR (A1-25)
B3 original (C1-03)
B4 OMC2 PDT (B1-22)

CAGE C
C1 OMC2 PDR (B1-23)
C2 original (C1-08)
C3 original (C1-09)
C4 original (C1-10)

OMC #001

• ICS Link: https://ics.ligo-la.caltech.edu/JIRA/browse/ASSY-D1201439-1
• Already marked as disassembled
• Removed two PDs
  • https://ics.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-A1-25
  • https://ics.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-A1-23
• Shipped to CIT
  • https://ics.ligo-la.caltech.edu/JIRA/browse/Shipment-12455

OMC #002

• ICS Link: https://ics.ligo-la.caltech.edu/JIRA/browse/ASSY-D1201439-002
• Disassemble to remove "assembled" mark
• Removed two Excelitas PDs
• Added IHGQEX3000-0-00-A1-23 and IHGQEX3000-0-00-A1-25
• Removed the cable connector bracket
• Added the new PEEK connector bracket 
  (This part was just "shipped" from CIT to LLO in ICS: https://ics.ligo-la.caltech.edu/JIRA/browse/Shipment-12458)
  https://ics.ligo-la.caltech.edu/JIRA/browse/D1300052-V3-00-0001
• Marked "Assembled"
• Stored: https://ics.ligo-la.caltech.edu/JIRA/browse/Storage-12456

The four cavity mirrors in OMC #1 were each scrubbed using acetone and a cotton swab.
Then, the four mirrors were painted with First Contact (picture attached). The First Contact was allowed to dry for 20 minutes, then removed while using the top gun.

OMC Transmission measurement after the 2nd deep cleaning

The 2nd deep cleaning didn't improve the transmission. (See Attachment 2)
The measured loss was 0.044+/-0.002

Aaron took the set to Cryo lab

Qty1 1/2 mounts
Qty2 prism mounts
Qty6 gluing fixures
Qty1 Rotary stage
Qty1 2" AL mirror
Qty1 Base for the AL mirror

=> Handed to Stephen -> Camille on Jan 27, 2023.

2/1 2:30PM~ Bonding reinforcement (Last EP30-2 gluing)

2/2 1:00PM~ Peripheral attachment / Optical testing setup

Attachment 1: North Cabinet 2nd from the left

Attachment 2: North Cabinet 3rd from the left

Attachment 3: South Cabinet (right)

- The floor of the room was cleaned and waxed!

- Sticky mats are placed! Now we require shoe covers!

- Work benches are being built. One unit is done.

- The other is half done because the table top has chippings.

It seemed that a laser safety barrier was installed today!?

Last Friday, new workbenches were installed. Vladimir got a new table and a cleanroom stool.

The other two workbenches were also nicely set.

Two switches are connected in series.

A carpenter has come to install the eyeware storage and hooks for the face shields.

Preparation for ionized N2 blow

- 99.9998% N2 cylinder delivered (ALPHAGAZ 2 grade by AIR LIQUIDE) ALPHAGAZ 2 [PDF]

- Filter and Arcing module already in the lab

- A brass regulator to be installed (Done - March 24)

- 50 ft air line already in the lab / needs to be wiped/rinsed (Done - March 24)

- Air line and filter installed (Done - March 24)

[Steve, Aaron, Koji]

We've finished the preparation for the forthcoming plumbing work on (nominally) Sept 16th Saturday.
We've covered most of the west side of the OMC lab with plastic sheets and wraps.

Some tips:

• The plastic sheets Eric gave us were a bit too thin and pron to got torn. Thicker sheets are preferable.
• The blue tape that Eric gave us was very useful.
• The stretch wrap film, which I bought long time ago, was so useful. Office Depot "Office Depot(R) Brand Stretch Wrap Film, 20 x 1000 Roll, Clear" PN: 445013
• We also used patches of Kitchen Trash Bags to cover some small opening of the large sheets. Office Depot "Glad(R) Tall Kitchen Trash Bags, 13 Gallon, White, Box Of 28" PN 269268

Black and Decker Glue Baking Oven came back to the OMC lab on Aug 10, 2020, Georgia had lent the unit for the SAMS assembly/testing.

I've cleared the small optical table and wondered how to move it out of the room. Fortunately, the north side of the big table had wide enough clearance and let the 36" wide table go through. This was easy without moving other heavy stuff.

From here to the door, a bit of work is required. A possibility is to roll the laser blocking wall to the south side of the big table. This will require moving the shelving in the entrance area but it's not a lot of work compared to disassembling a part of the wall.

If this does not work somehow, we will consider removing the last panel of the wall and it will definitely allow the table to get out from the door.

HEPA is quite low for a tall person and also the curtain on the back of us is always heavy. It's very tough for anyone to work with. (See Attachment 1)

I did the lab and table organization so that the HEPA expansion work can be resumed.
The 4th OMC is still on the table with the transport fixture (See attachment 3), but it is secured on the table. The risk of damaging the OMC is low now.

Chub can start working on the HEPA. Occasionally Camille and Thejas may work on the optical setup with the OMC. It is fine as long as both happen at the same time.

Chub, JC, and co worked on the HEPA enclosure improvement.