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  OMC elog, Page 9 of 13  Not logged in ELOG logo
ID Date Author Typedown Category Subject
  212   Sun Jul 20 17:20:39 2014 KojiGeneralGeneralThe 3rd (LIO) OMC was shipped out to LHO

The 3rd (LIO) OMC was shipped out to LHO on Friday (Jul 18) Morning.

At LHO

- All of the on-breadboard cables should be attached and tied down.

- Peel First Contact paint and pack the OMC for storage.

 

  214   Thu Jul 31 15:07:53 2014 KojiGeneralGeneralItem lending

Tara: Laser Safety goggle -> Returned

Evan:
HP signal generator (990MHz) (prev. setting 32.7MHz / +3dBm)
Black glass beam dump

Dmass:

LB1005 Oct 24.

  215   Mon Aug 4 18:59:50 2014 KojiGeneralGeneralA memorandom

On breadboarfd cabling for 3IFO OMC

D1300371 - S1301806
D1300372 - S1301808
D1300374 - S1301813
D1300375 - S1301815

  216   Tue Aug 5 13:03:25 2014 KojiGeneralGeneralMissing cable components

DCPD Connector Face: Qty2 https://dcc.ligo.org/LIGO-D1201276
QPD Connector Face: Qty2 https://dcc.ligo.org/LIGO-D1201282

PD faster: 92210A07 Qty 4: MCMASTER #2-56 x .25 FHCS

Spare DCPD

  219   Sat Jan 17 11:40:04 2015 KojiGeneralGeneral3rd OMC completed

Jan 15, 2015 3rd OMC completed

The face caps of the DCPD/QPD cables were installed (Helicoils inserted)
PD7&10 swapped with PD11(for DCPD T) and PD12(DCPD R).
Firct Contact coating removed

Note on the 3rd OMC

Before the 3rdOMC is actually used,

- First Contact should be applied again for preventing contamination during the installation

- DCPD glass windows should be removed

  220   Fri Jan 30 19:31:08 2015 KojiGeneralGeneralItem lending

Gabriele:

PZT HV Amp

Evan:
HP signal generator (990MHz) (prev. setting 32.7MHz / +3dBm)Returned March 23, 2016
Black glass beam dump

Dmass:

LB1005 Oct 24. This unit is permanently gone to Cryo lab. Acquired a new unit. Aug, 2016.

Quote:

Tara: Laser Safety goggle -> Returned

Evan:
HP signal generator (990MHz) (prev. setting 32.7MHz / +3dBm)
Black glass beam dump

Dmass:

LB1005 Oct 24.

 

  221   Tue Feb 3 18:23:49 2015 KojiGeneralGeneralItem lending

- The laser was removed and shipped to LHO today.

- UV illuminator / fused silica fiber light guide / UV power meter / UV face shield (Qty 2) will be shipped to MIT.
They are CIT properties except for the illuminator.

Quote:

Gabriele:

PZT HV Amp

Evan:
HP signal generator (990MHz) (prev. setting 32.7MHz / +3dBm)
Black glass beam dump

Dmass:

LB1005 Oct 24.

Quote:

Tara: Laser Safety goggle -> Returned

Evan:
HP signal generator (990MHz) (prev. setting 32.7MHz / +3dBm)
Black glass beam dump

Dmass:

LB1005 Oct 24.

 

 

  222   Wed Feb 4 20:07:24 2015 KojiGeneralGeneralItem lending

Shipment to MIT (L. Barsotti, J. Miller)

1. UV Illuminator (LESCO Super Spot MK III)

2. UV Power meter (American Ultraviolet AIB1001) Caltech property C30140

3. UV protection face shield (VWR UVC-803) Qty.2 Caltech property C30141/C30142

4. UV Fiber Optic Light Guide (American Ultraviolet OLB1081) C30143

All returned: Aug 30, 2016

  223   Wed Feb 18 21:51:23 2015 KojiGeneralGeneralNotes on OMC Transportation Fixtures & Pelican

LLO has one empty OMC transportation fixture.

LHO has one empty OMC transportation fixture.

LHO has one OMC transportation fixture with 3IFO OMC in it.

LHO has the Pelican trunk for the OMC transportation. Last time it was in the lab next to the optics lab.

  226   Tue Jul 21 20:20:12 2015 KojiGeneralGeneralItem lending

Kate (ATF)

- 4ch color oscilloscope (Tektronix)

- Chopper controller

- Chopper with a rotating disk

  248   Fri Dec 18 15:33:24 2015 KojiGeneralLoan / LendingLoan from Rich

Loan Record: I borrowed a PD can opener from Rich => Antonio Returned Sep 9, 2016

Tungsten Carbide Engraver (permanently given to the OMC lab)

KEITHLEY SOURCE METER + Laptop

  249   Tue Dec 29 12:15:46 2015 KojiGeneralGeneralGlasgow polarizer passed to Kate

The Glasgow polarizer was passed to Kate on Dec 17, 2015.

  250   Thu Feb 18 21:08:32 2016 KojiGeneralLoan / Lending(all returned) Antonio loan

Antonio borrowed: Rich's PD cutter (returned), Ohir power meter(returned), Thorlabs power meter head, Chopper

  258   Tue Apr 5 18:14:55 2016 KojiGeneralLoan / LendingQPD Lending Crackle

Xiaoyue

QPD head
X-Z stage
Mounting brackets
DB15 cable
QPD matrix circuit
+/-18V power supply cable

  261   Fri Jun 10 17:12:57 2016 KojiGeneralConfigurationL1 OMC DCPD replacement

New DCPD(T) = A1-23
DCPD(T) = DCPDB: extracted and accomodated in CAGE-G SLOT1

New DCPD(R) = A1-25
DCPD(R) = DCPDA: extracted and accomodated in CAGE-G SLOT2

  262   Fri Jul 22 22:24:05 2016 KojiGeneralGeneralHQEPD inventory

As of Jul 22, 2016
As of Aug 11, 2016

As of Aug 16, 2016


A1-23 in Cage G https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-A1-23
-> Shipped to LLO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8181
-> Now in https://ics-redux.ligo-la.caltech.edu/JIRA/browse/ASSY-D1201439-1
= Replaced C30665 eLIGO PD (SN 01 in Cage G now) ICS: C30665GH-0-00-0001
-> Removed PD@LLO, Waiting for the shipment to CIT

A1-25 in Cage G https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-A1-25
-> Shipped to LLO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8181
-> Now in https://ics-redux.ligo-la.caltech.edu/JIRA/browse/ASSY-D1201439-1
= Replaced C30665 eLIGO PD (SN 02 in Cage G now) ICS: C30665GH-0-00-0002
-> Removed@LLO, Waiting for the shipment to CIT


B1-01 in Cage A https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-B1-01
-> Shipped to LHO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8182
-> Now in https://ics-redux.ligo-la.caltech.edu/JIRA/browse/ASSY-D1201439-3_2
= replaced C30665 eLIGO PD (SN 11 in Cage A now) ICS: C30665GH-0-00-0011
-> Removed PD@LHO
-> Shipped from LHO to CIT https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8187

B1-16 in Cage A https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-B1-16
-> Shipped to LHO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8182
-> Now in https://ics-redux.ligo-la.caltech.edu/JIRA/browse/ASSY-D1201439-3_2
= replaced C30665 eLIGO PD (SN 12 in Cage A now) ICS: C30665GH-0-00-0012
-> Removed PD@LHO
-> Shipped from LHO to CIT https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8187


C1-05 in Cage F https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-C1-05
-> @CIT contamination test cavity

C1-07 in Cage F https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-C1-07
-> @CIT contamination test cavity


C1-17 in Cage E https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-C1-17
-> Shipped to LHO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8182
-> Left @LHO as a spare

C1-21 in Cage E https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-C1-21
-> Shipped to LHO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8182
-> Left @LHO as a spare


D1-08 in Cage E https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-D1-08
-> Shipped to LHO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8182
-> Moved to Cage A3
-> Shipped from LHO to CIT https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8186
-> Arrived at CIT (Aug 16)

D1-10 in Cage E https://ics-redux.ligo-la.caltech.edu/JIRA/browse/IHGQEX3000-0-00-D1-10
-> Shipped to LHO https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8182
-> Moved to Cage A4
-> Shipped from LHO to CIT https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8186
-> Arrived at CIT (Aug 16)

  263   Fri Aug 12 14:58:17 2016 KojiGeneralConfigurationH1 OMC DCPD replacement

Preparation of 3rd OMC for the use in H1

New DCPD(T) = B1-01
DCPD(T) = DCPDA: extracted and accomodated in CAGE-A SLOT1

New DCPD(R) = B1-16
DCPD(R) = DCPDB: extracted and accomodated in CAGE-A SLOT2

  264   Mon Aug 15 10:09:10 2016 KojiGeneralGeneralPrev H1 OMC shipped to CIT

Previous H1 OMC shipped from LHO to CIT

https://ics-redux.ligo-la.caltech.edu/JIRA/browse/Shipment-8196

  265   Mon Aug 22 12:58:16 2016 KojiGeneralGeneralUV bond samples -> Garilynn

- FS base + Mounting Prism

- FS or SF2 1/2" piece + FS or SF2 1/2" piece

- FS? plate + FS or SF2 1/2" piece + FS or SF2 1/2" piece + FS? plate

  268   Fri Sep 9 14:34:31 2016 KojiGeneralGeneralItem lending

To 40m

First Contact Kit by Calum

Class A Kapton sheets

 

  272   Wed Dec 7 21:18:35 2016 KojiGeneralGeneralOMC placed on the table / the beam roughly aligned

The OMC mode matching sled was fixed on the nominal part of the table. Then the OMC was located at the nominal position marked by three poles.

The input periscope was adjusted to have the input beam roughtly centered on the OMC QPDs. This made the beam from FM2 aligned to the missing CM1, and the beam just went through the hole of the mounting prism. Very promising!

I wanted to use the new (modified) mirror gluing fixture to hold a curved mirror on the mounting prism. It turned out that the fixture was neither cleaned nor assembled. I will ask Downs Team to help me to get the cleaned and assembled fixtures.

Meanwhile, I just reused the original gluing fixture upside down in order to proceed cavity alignment and locking. (Attachment 1)
In fact, once the mirror is placed on the mounting prism, the cavity started to flash without further alignment. I thank for the very precise (repeatable) alignment of the OMC optics and PD/QPDs.

The next steps are initial cavity locking, more alignment, and mode matching.

  273   Thu Dec 8 21:17:09 2016 KojiGeneralGeneralOMC placed on the table / the beam roughly aligned

The OMC cavity was locked. The alignment was precisely adjusted. The mode matching was optimized by the lens positions. The reflection during the lock is ~0.01 compared to the full reflection on non-resonance, meaning the mode matching is ~99%. The error signal was maximized (i.e. demod pahse was adjusted) by sweeping the modulation frequency. Note that the EOM is broad band. The modulation freq chosen today was 34.6MHz.

Some notes:

- The error signal has not been preamplified at all yet. Because of this, the reflection is very much sensitive to the input offset.

- The OMC needs wind shield to prevent from the noise caused by air turbulance.

- The laser PZT was actuated via the Thorlabs HV amp. Otherwise, the thermal path needs to be configured.

- One of the CCD monitor is dead. Needs more replacement.

- All the electronics should be moved to the rack. This required long BNC and SMA cables.

- The optical table needs cleaning.

  278   Fri May 26 21:53:20 2017 KojiGeneralConfigurationTrans RF PD setup

Recent work

- DC output of the trans RF PD was connected to the BNC patch panel. => Now CH4 of the scope is monitoring this signal

- The RF sweep signal from the network analyzer is connected to the power combiner for the EOM drive via the SMA patch panel.

- The trans RF PD was aligned first to the leakage beam. It turned out that this signal is too weak. Then the PD was aligned to one of the main OMC transmission. For this purpose, the OMC DCPD (T) was removed from the OMC breadboard.

- It seems that there is a significant amount of RF AM from the EOM. I suspect it is associated with the residual S-pol and birefringence of the steering mirrors (45deg HR). But the HWP at the output of the Faraday is fixed on the Faraday body with a screw and cumbersome for fine adjustment. A PBS and an HWP are added right before the EOM. This made the fiber coupler slightly misaligned. I suppose this new setup still has S&P on the fiber too. Thus, readjustment of the fiber rotations at the input is necessary.

Next step

- Input power to the fiber should be determined before the EOM. Otherwise, touching the HWP before the EOM causes too much power change at the optics of the OMC side.

- Precise adjustment of the RFAM is still necessary.

- The OMC curved mirror should be held by the new fixture.

- Check the beam spots

- Measure cavity parameters. (transmission/FSR/HOM/etc)

==> Then the curved mirror and the PZT will be glued on the prism

  279   Tue Jun 6 00:49:48 2017 KojiGeneralConfigurationTrans RF PD setup

Last week, I further worked on the RF system to install 20dB coupler on the agilent unit and setup the R channel. This allowed me to make the FSR/TMS measurement of the OMC.

And today several optical improvement has been done.

- The input/output fiber couplers were adjusted to have the maximum transmission through the PBS right before the OMC.
- The HWP on the output side of the faraday was adjusted to have ~40mW input to the OMC.

Then, the OMC curved mirror is now held by the new in-situ gluing fixture instead of the conventional fixture attached upside down.
The OMC was ocked again and the input alignment was adjutsed. The fixture is blocking the QPD path, so it's not possible to confirm the proper alignment of the cavity (w.r.t. the QPD paths).

The precise positions of the spots could not be confirmed as the battery of the IR viewer was empty. Quick check of the spots by the card tells that the spot on the CM2 (PD side) is slightly too close to FM2 (output coupler). I wonder if this could be solved by rotating the curved mirror.

Otherwise everything look good. Let's try to glue the curved mirror tomorrow.

Note: Spot on CM2 is too close to the edge of the hole on the mounting prism. The meausrementof CM1 is telling that the curverture center is located 2.7mm upper side of the center of the mirror if the HR side arrow is up (and it is the case). If we move the arrow to the QPD path side (90deg CW viewed from the face side), this corresponds to ~1.1mrad CCW tilt in Yaw (viewed from the top of the prism). According to the matrix calculation (T1500060) this will induce ~1.5mm shift of the beam. This should be tried before gluing.

  280   Tue Jun 6 22:00:36 2017 KojiGeneralConfigurationTrans RF PD setup

- Replaced the PZT with the one used from the beginning. This must be PZT #21. After the replacement, the spot positions look very good. I even went up. So I decided this is the configuration to proceed to the gluing. The CM1 mirror has the HR arrow at the top.

- The input beam was realigned w.r.t. the OMC.

- Tried to use the IR viewer with the new rechargable battery brought from the 40m. But the view still didn't work. The possibility is a) the viewer is broken b) the battery is empty.

- Tried to use the stainless clean regulartor for the UHP N2. The outlet has a short tube with a different diameter. The O.D. of the old tube is 6.3mm, while the new one is 9.5mm. If I insert the thinner tube in the new tube, it approximately fits. But I don't believe this is the way...

  284   Sat Jul 1 21:33:18 2017 KojiGeneralGeneralSome purchase notes

- Forgot to close the cylinder valve...

v HEPA prefilter (20"x20"x1" MERV 7)

- Replace the filter for the air conditioning

v Texwipe TX715 SWAB http://www.texwipe.com/store/p-817-tx715.aspx

v Gloves ~3 bags
VWR GLOVE ACCTCH NR-LTX SZ7.0 PK25 79999-304 x3
VWR GLOVE ACCTCH NR-LTX SZ7.5 PK25 79999-306 x1

v Vectra IPA soaked cloths

v Sticky mats


  • GLOVE ACCTCH NR-LTX SZ7 PK25 / 79999-304 / PK4
  • GLOVE ACCTCH NR-LTX SZ7.5 PK25 / 79999-306 / PK1
  • WIPER 100% IPA 23X23CM PK50. / TWTX8410 / PK2
  • SWAB CLEANTIPS ALPHA PK100. / TW-TX715 / PK1
  • MAT CLEAN ROOM 18X36IN BLUE / 89021-748 / CS1 (Qty4)
  • FILTER PLET AIR MERV8 20X20X1 / 78002-422 / EA4 / Direct from Supplier

ORDERED AUG 9, 2017

  285   Wed Jul 5 16:59:44 2017 KojiGeneralGeneralThe OMC #002 was packed

[Stephen Koji]

The OMC #002 was packed for the transportation to Downs.

===> And transported to Downs 227 on Jul 6th.

  289   Mon Nov 27 20:24:24 2017 KojiGeneralGeneralA former LHO PD (Trans) removed from the OMC #002 for the shipment to Stockholm

Attachment 1: The PD was removed from the transmission side of the OMC #002 (former LHO OMC - the one blasted by the optical pulse in Aug 2016).
It was confirmed that the PD has the scribing mark saying "A".

Attachment 2: This diode had no glass cap on it. The photodiode sensitive element is still intact. For ease of handling, it should be kept in a cage. There are four cages in the OMC lab, but they are ocuppied with the High QE PDs and others. So, the cage for this PD was offered by Rich from his office, meaning the cage was not clean.

Attachment 3: The sensor side is capped by a plate. This cap can be removed by unscrewing the two cap screws in the photo.

Attachment 4: The PD legs are shorted. (Just to match the style with the LLO one).

Attachment 5: Wrapped with AL foil and double bagged. (Repeat: It is not anything clean.)

Attachment 6: The bag was left on Rich's desk.

  290   Thu Nov 30 12:18:41 2017 StephenGeneralGeneralPreparation for Modal Testing on 4 December

Norna Robertson, Stephen Appert ||  29 Nov 2017, 2 pm to 4 pm  ||  227 Downs, CIT

We made some preparations for modal testing, but did not have enough time to make measurements. Below is an after-the-fact log, including some observations and photos of the current state of the OMC bench.

  1. Previous testing results at T1700471 (technical note in progress as of 30 Nov 2017).
    1. One goal of the next round: add damping material to equate with damping material of T1600494.
    2. Second goal of the next round: use a more localized sweep to better resolve the body mode around 1080 Hz -1100 Hz
  2. Transport Fixture was opened without issue, revealing the "Top" (suspending and cable routing) surface of the bench. Damping stacks were still in place from previous testing
  3. We removed the bolts from the damper stacks, but found that all masses with metal-viton interfaces had adhered to viton washers, causing the stacks to stick together.
    1. By using an allen key as a lever to wedge apart bottom mass and the bracket where they were joined by a viton washer, we separated the masses from the bracket.
    2. An allen key was used as a lever to push apart the two masses, which were also joined by a viton washer
    3. Once exposed, viton washers were pried from metal surfaces.
  4. After the damper stacks had been detached from the  No viton washer appeared to leave any residue or particulate - the separated parts all appeared as clean as they had been at the onset.
  293   Thu May 3 21:45:58 2018 awadeGeneralLoan / LendingBorrowed toaster oven

I’ve borrowed the black and decker toaster oven to dry some sonicated parts. It is temporarly located in the QIL lab. 

  305   Wed Aug 8 17:32:56 2018 Rich AbbottGeneralCharacterizationModulation Index Test Setup at 40m Lab

Attached is a block diagram of the test setup used in the 40m lab to measure the modulation index of the IO modulator

  306   Thu Aug 9 11:24:29 2018 KojiGeneralCharacterizationModulation Index Test Setup at 40m Lab

[Rich Koji]

The impedances of the new LLO EOM were measured with the beat note setup at the 40m PSL (as described in the previous ELOG entry.

At the target frequencies (9.1MHz, 24.1MHz, 45.5MHz, 118.3MHz), the modulation responses were (0.09, 2.9e-3, 0.053, 0.021) rad/V.

This corresponds to the requirement for the driving power as follows.

Frequency
[MHz]
Response
[rad/V]
modulation depth 
required (LHO) [rad]
Required
drive [Vpk]
Required
drive [dBm]
    9.1 0.09 0.22 2.4 17.8
  24.1 2.9e-3   0.014 4.8 23.7
  45.5   0.053 0.28 5.3 24.5
118.3   0.021   0.010   0.48   3.6

 

  307   Wed Aug 29 11:06:30 2018 KojiGeneralGeneralRF AM RIN and dBc conversion

0. If you have an RF signal whose waveform is 1 \times \sin(2 \pi f t), the amplitude is constant and 1.

1. If the waveform [1+0.1 \sin(2 \pi f_{\rm m} t)] \sin(2 \pi f t), the amplitude has the DC value of 1 and AM with the amplitude of 0.1 (i.e. swing is from 0.9 to 1.1). Therefore the RMS RIN of this signal is 0.1/1/Sqrt(2).

2. The above waveform can be expanded by the exponentials.

\left[-\frac{1}{2} i e^{i\,2\,\pi f t} + 0.025 e^{i\,2\,\pi (f-f_{\rm m}) t}- 0.025 e^{i\,2\,\pi (f+f_{\rm m}) t} \right] - {\rm C.C.}

Therefore the sideband carrier ratio R is 0.025/0.5 = 0.05. This corresponds to 20 log10(0.05) = -26dBc


In total, we get the relationship of dBc and RIN as {\rm dBc} = 20 \log_{10}(\rm{RIN}/\sqrt{2}), or R = RIN/sqrt(2)

  319   Tue Mar 19 17:30:25 2019 KojiGeneralCharacterizationOMC (002) Test items

OMC #002 Optical tests

  • FSR measurement (done, 2019/1/8-9, 2019/4/1)
  • TMS measurement (done, 2019/1/9)
  • TMS measurement (with DC voltage on PZTs) (done, 2019/1/10)
  • Cleaning (done, 2019/3/19)
  • Power Budget (done, 2019/3/19, 2019/4/1)
  • PZT DC response (done, 2019/3/27)
  • PZT AC response (done, 2019/3/27)
  • QPD alignment (done, 2019/4/5)
  • DCPD alignment (done, 2019/4/4)
  • Beam quality check (done, 2019/4/4)

(Backscattering test)

(Cabling / Wiring)

  • (Attaching cable/mass platforms)
  • (PZT cabling)
  • (DCPD cabling)
  • (QPD cabling)

(Baking)
(First Contact)
(Packing / Shipping)

  325   Fri Apr 5 23:30:20 2019 KojiGeneralGeneralOMC (002) repair completed

OMC(002) repair completed

When the cable harness of OMC(004) is going to be assembled, the cable harness of OMC(002) will be replaced with the PEEK one. Otherwise, the work has been done.

Note that there are no DCPDs installed to the unit. (Each site has two in the OMC and two more as the spares)

More photos: https://photos.app.goo.gl/XdU1NPcmaXhATMXw6

  326   Wed Apr 10 19:22:24 2019 KojiGeneralGeneralOMC(004): preparation for the PZT subassembly bonding

Preparation for the PZT subassembly bonding (Section 6.2 and 7.3 of T1500060 (aLIGO OMC optical testing procedure)
- Gluing fixture (Qty 4)
- Silica sphere powder
- Electric scale
- Toaster oven for epoxy mixture qualification

- M prisms
- C prisms
- Noliac PZTs

- Cleaning tools (forceps, tweezers)
- Bonding kits (copper wires, steering sticks)
- Thorlabs BA-2 bases Qty2
- Razor blades

  327   Thu Apr 11 10:54:38 2019 StephenGeneralGeneralOMC(004): preparation for the PZT subassembly bonding
Quote:

Preparation for the PZT subassembly bonding (Section 6.2 and 7.3 of T1500060 (aLIGO OMC optical testing procedure)
- Gluing FIxture (Qty4)
- Silica Sphere Powder
- Electric scale
- Toaster Oven for epoxy mixture qualification

- M prisms
- C prisms
- Noliac PZTs

- Cleaning tools (forceps, tweezers)
- Bonding kits (copper wires, steering sticks)
- Thorlabs BA-2 bases Qty2
- Razor Blades

 

Also brought to the 40m on 10 April, in preparation for PZT subassembly bonding:

- new EP30-2 epoxy (purchased Jan 2019, expiring Jul 2019 - as documented on documents attached to glue, also documented at C1900052.

- EP30-2 tool kit (maintained by Calum, consisting of mixing nozzles, various spatulas, etc)

 

Already at the 40m for use within PZT subassembly bonding:

- "dirty" ABO A with temperature controller (for controlled ramping of curing bake)

- clean work areas on laminar flow benches

- Class B tools, packaging supplies, IPA "red wipes", etc.

 

Upon reviewing EP30-2 procedure T1300322 (current revision v6) and OMC assembly procedure E1300201 (current revision v1) it appears that we have gathered everything required.

  330   Thu Apr 11 21:22:58 2019 KojiGeneralGeneralOMC(004): PZT sub-assembly air baking

[Stephen Koji]

The baking of the PZT subassemblies was more complicated than we initially thought.

The four PZT subassemblies were placed in the air bake oven A. We meant to bake the assemblies with the ramp time of 2.5h, a plateau of 2h at 94degC, and slow ramp down.

The oven controller was started and the temperature has been monitored. The ramping up was ~20% faster than expected (0.57degC/min instead of 0.47degC/min), but at least it was linear and steady.

Once the temperature reached the set temperature (around t=120min), the temperature started oscillating between 74 and 94degC. Stephen's interpretation was that the PID loop of the controller was not on and the controller falled into the dead-bang mode (=sort of bang-bang control).

As the assembly was already exposed to T>70F for more than 2.5hours, it was expected the epoxy cure was done. Our concern was mainly the fast temperature change and associated stress due to thermal expansion, which may cause delamination of the joint. To increase the heat capacity of the load, we decided to introduce more components (suspension balance weights). We also decided to cover the oven with an insulator so that the conductive heat loss was reduced.

However, the controller thought it was already the end of the baking process and turned to stand-by mode (i.e. turned off everything). This started to cause rapid temp drop. So I (Koji) decided to give a manual heat control for mind cooling. When the controller is turned off and on, it gives some heat for ramping up. So the number of heat pulses and the intervals were manually controlled to give the temp drop of ~0.5degC/min. Around t=325, the temperature decay was already slower than 0.5degC/min without heat pulse, so I decided to leave the lab.

We will check the condition of the sub-assemblies tomorrow (Fri) afternoon.

  331   Sun Apr 14 23:58:49 2019 KojiGeneralGeneralOMC(004): PZT sub-assembly post air-bake inspection

[Koji Stephen]

(Friday afternoon) We retrieved the PZT sub-assemblies to the clean room.

We started removing the ASSYs from the fixtures. We noticed that some part of the glass and PZT are ripped off from the ASSY and stuck with the fixture. For three ASSYs (except for #9), the effect is minimal. However, ASSY #9 has two large removals on the front surface, and one of the bottom corners got chipped. This #9 is still usable, I believe, but let's avoid to use this unit for the OMC. Individual inspection of the ASSYs is posted in the following entries.

This kind of fracture events was not visible for the past 6 PZT sub-ASSYs. This may indicate a few possibilities:
- More rigorous quality control of EP30-2 was carried out for the PZT ASSY bonding. (The procedure was defined after the past OMC production.) The procedure leads to the strength of the epoxy enhanced.
- During the strong and fast thermal cycling, the glass was exposed to stress, and this might make the glass more prone to fracture.

For the production of the A+ units, we think we can avoid the issues by modifying the fixtures. Also, reliable temperature control/monitor technology should be employed. These improvements should be confirmed with the bonding of spare PZTs and blank 1/2" mirrors before gluing any precious components.

  332   Mon Apr 15 00:08:32 2019 KojiGeneralGeneralOMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #7)

Sub-ASSY #7

Probably the best glued unit among the four.

Attachment #1: Mounting Block SN001

Attachment #2: PZT-Mounting Block bonding looks completely wet. Excellent.

Attachment #3: The other side of the PZT-Mounting Block bonding. Also looks excellent.

Attachment #4: Overall look.

Attachment #5: The mirror-PZT bonding also look excellent. The mounting block surface has many EP30-2 residue. But they were shaved off later. The center area of the aperture is clear.

Attachment #6: A small fracture of the mirror barrel is visible (at 7 o'clock).

 

  333   Mon Apr 15 00:39:04 2019 KojiGeneralGeneralOMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #8)

Sub-ASSY #8

Probably the best glued unit among the four.

Attachment #1: Mounting Block SN007

Attachment #2: Overall look.

Attachment #3: Some fracture on the barrel visible.

Attachment #4: It is visible that a part of the PZT removed. Otherwise, PZT-Mounting Block bonding looks pretty good.

Attachment #5: The other side of the PZT bonding. Looks fine.

Attachment #6: Fractured PZT visible on the fixture parts.

Attachment #7: Fractured glass parts also visible on the fixture parts.

Attachment #8: MIrror bonding looks fine except for the glass chip.

  334   Mon Apr 15 01:07:30 2019 KojiGeneralGeneralOMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #9)

Sub-ASSY #9

The most fractured unit among four.

Attachment #1: Mounting Block SN017

Attachment #2: Two large removals well visbile. The bottom right corener was chipped.

Attachment #3: Another view of the chipping.

Attachment #4: PZT-mounting block bonding look very good.

Attachment #5: Another view of the PZT-mounting block bonding. Looks very good too.

Attachment #6: Fractures bonded on the fixture.

Attachment #7: Front view. The mirror-PZT bonding look just fine.

 

  335   Mon Apr 15 01:23:45 2019 KojiGeneralGeneralOMC(004): PZT sub-assembly post air-bake inspection (Sub-assy #10)

Sub-ASSY #10

Attachment #1: Mounting Block SN021

Attachment #2: PZT-Mounting Block bonding looks just excellent.

Attachment #3: The other side of the PZT-Mounting Block bonding is also excellent.

Attachment #4: The mirror-PZT bonding also look excellent. Some barrel fracture is visible at the lower left of the mirror.

  339   Tue Apr 16 16:40:26 2019 KojiGeneralConfigurationOMC(004): A Mirror selection

We are going to use A5 and A14 for FM1 and FM2. (The role of these two can be swapped)

The reason for the selection is the better perpendicularity among the available prisms.

A11 has the best perpendicularity among them. However, the T didn't match with the others. The pair of A5 and A14 has a good matching with small compromise of the perpend.

The attachment is the excerpt from T1500060.

  343   Tue Apr 16 23:11:43 2019 KojiGeneralGeneralBorrowed items from the other labs

Apr 16, 2019
Borrowed two laser goggles from the 40m. (Returned Apr 29, 2019)
Borrowed small isopropanol glass bottole from CTN.

Apr 19, 2019
Borrowed from the 40m:
- Universal camera mount
- 50mm CCD lens
- zoom CCD lens (Returned Apr 29, 2019)
- Olympus SP-570UZ (Returned Apr 29, 2019)
- Special Olympus USB Cable (Returned Apr 29, 2019)

 

  344   Wed Apr 17 09:08:47 2019 StephenGeneralGeneralOMC(004): Unwrapping and preparing breadboard

[Stephen, Philip, Koji, Joe]

Breadboard D1200105 SN06 was selected as described in eLOG 338. This log describes unwrapping and preparation of the breadboard.

Relevant procedure section: E1300201 section 6.1.5

Breadboard was unwrapped. No issues observed during unwrapping.

  • Attachment 1: packaging of SN06.

Visual inspection showed no issues observed in breadboard - no large scratches, no cracks, no chipping, polished area (1 cm margin) looks good.

  • Attachment 2: engraving of SN06.

Initially the breadboard has a large amount of dust and fiber from the paper wrapping. Images were gathered using a green flashlight at grazing incidence (technique typical of optic inspection).

PROCEDURE IMPROVEMENT: Flashlight inspection and Top Gun use should be described (materials, steps) in E1300201.

  • Attachment 3: particulate before Top Gun, large face.
  • Attachment 4: particulate before Top Gun, small face.

Top gun was used (with medium flow rate) to remove large particulate. Breadboard was placed on Ameristat sheet during this operation.

  • Attachment 5: particulate after Top Gun

Next, a clean surface within the cleanroom was protected with Vectra Alpha 10 wipes. The breadboard, with reduced particulate after Top Gun, was then placed inside the cleanroom on top of these wipes. Wiping with IPA Pre-wetted Vectra Alpha 10 wipes proceeded until the particulate levels were acceptable.

Joe and Koji then proceeded with placing the breadboard into the transport fixture.

 

  348   Fri Apr 19 09:35:28 2019 JoeGeneral Adjusting cavity axis, re-alignment of OMC and locking

[koji,philip, joe, liyuan, steven]

*still need to add photos to post*

PZT 11 was removed and inspected for so dust/dirt on the bottom of the prism. We saw a spot. We tried to remove this with acetone, but it stayed there. (Attachment 2, see the little white spec near the edge of the bottom surface of the prism)

current micrometer positions:

  • CM1: one closest to centre 11, close to edge 35 marking
  • CM2: both at 20 marking

Swapped PZT for PZT 22, cleaned the bottom and put it into position of CM1. We saw a low number of newton rings, so this is good.

We got a rough initial alignment by walking the beam with the periscope and PZT 22  mirrors. Once we saw a faint amount of transmission, we set up the wincam at the output. The reflected light from the cavity could also be seen to be flashing as the laser frequency was being modulated. 

Once it was roughly aligned, using the persicope we walked the beam until we got good 00 flashes. We checked the positions of the spots on the mirror with the beam card. This looked a lot better in the verticle direction (very near the centre) on both curved mirrors. We locked the cavity and contiued to align it better. This was done with the periscope until the DC error signal was about 0.6V. We switched to the fibre coupler after this. 

Once we were satisfied that he cavity was near where it would be really well aligned, we took some images of the spot positions. Using these we can work out which way to move the curved mirrors. Koji worked this out and drew some diagrams, we should attach them to this post. [Diagram: See Attachment 1 of ELOG OMC 350]

We made the corrections to the cavity mirrors

  • CM1: one closest to centre 11, close to edge 35+16 marking
  • CM2: I can't remember exactly, Koji created a diagram which would help explain this step [Diagram: See Attachment 2 of ELOG OMC 350]

The scatter from CM1 looked very small, it was hard to see with a viewer or CCD. We had to turn up the laser power by a factor of 3 to begin to see it, indicating that this is a good mirror.

Once this was done, the spot positions looked uch nearer the centre of each mirror. They look pitched 1mm too high, which might be because of the bottom surfaces of the prisms having a piece of dust on them? For now though it was good enough to try take the detuned locking FSR measurement and RFAM measurement. 

To see the higher order mode spacing, we misaligned them incoming beam in pitch and yaw so that the TM10 and TM01 modes were excited. The cavity transmission beam was aligned onto the photodiode such that we could make a transfer function measurement (i.e. shift the beam along the photodiode so that only half of the beam was on it, this maximises the amount of photocurrent).

attachment 1 shows the fitting of the detuned locking method for measuring FSR and cavity length/

I saved this data on my laptop. When I next edit this post (hopefully I will before monday, although I might be too tired from being a tourist in california...) I want to upload plots of the higher order mode spacing.

 

 

  351   Mon Apr 22 09:54:21 2019 JoeGeneral Shortening cavity (A5,A14,PZT11,PZT22) to get closer to design FSR

[Koji,Joe,Philip,stephen]

in units 20um per div on the micrometer [n.b. we reailised that its 10um per div on the micrometer]

CM1 inner screw pos: 11.5

cm1 outer screw pos: 33.5

cm2 inner screw pos: 11

cm2 outer screw pos: 13

the cavity is currently 3mm too long, move each mirror closer by 0.75mm

CM1 inner screw pos: 11.5+37.5 = 49

cm1 outer screw pos: 33.5+37.5= 71

cm2 inner screw pos: 11+37.5 = 48.5

cm2 outer screw pos: 13+37.5 = 50.5

The screws on the micrometers were adjusted to these values.

cleaned cm1 (PZT 11). There was a mark near the edge which we were not able to remove with acetone. On the breadboard there were 3 spots which we could not remove with acetone. Once we wiped the mirror and breadboard we put the mirror back. 

FM2 (A5). The prism looked quite bad when inspected under the green torch, with lots of lines going breadthways. We thought about replacing this with A1, however this has had the most exposure to the environment according to koji. This has a bit of negative pitch, so would bring down the beam slightly. We decided to continue to use A5 as it had worked fairly well before. The breadboard was cleaned, we could see a few spots on it, they were cleaned using acetone.

FM1 (A14). Near the edge of the bottom surface of the prism we could see some shiny marks, which may have been first contact. We attempted to scrape them off we tweezers. The breadboard looked like it had a few marks on it. These were hard to remove with the acetone, it kept leaving residue marks. We used isopropanol to clean this now, which worked much better. The sharp edges of the breadboard can cause the lens tissue to tear a bit, so it took a few rounds of cleaning before it looked good to put a prism on. The mirror was put back onto the breadboard. 

The cavity was aligned, then we realised that 1 turn is 500um, so its still too long (1.75mm long). The FSR was 264.433Mhz, which is 

CM2 still showed quite a bit more scattering than CM1, so we want to move this beam.

CM1:

  • inner = 0.405mm
  • outer = 0.67mm

CM2

  • inner = 0.507mm
  • outer = 0.42mm

want to increase by 1.7/4 = 0.425, so

CM1:

  • inner = 0.405+ 0.425 mm = 0.83 mm
  • outer = 0.67+ 0.425mm = 1.095 mm

CM2

  • inner = 0.507 + 0.425mm = 0.932 mm
  • outer = 0.42 + 0.425mm = 0.845 mm

we tried to align the cavity, however the periscope screws ran out of range, so we changed the mircometers on CM2. We tried this for quite some time, but had problems with the beam reflected from the cavity clipping the steering mirror on the breadboard (to close to the outer edge of the mirror). This was fixed by changing the angle of the two curved mirrors. (We should include a diagram to explain this).

The cavity was locke, the FSR was measured using the detuned locking method, and we found that the FSR = 264.805 MHz, which corresponds to a cavity length of 1.1321m

we took some photos, the spot is quite far to the edge of the mirrors (3 to 4mm), but its near the centre vertically. photos are 

123-7699 = CM2

123-7697 = CM1

 

 

  352   Mon Apr 22 19:54:28 2019 KojiGeneral OMC(004): Spot positions at the end of Apr 22nd
  362   Thu May 16 12:41:28 2019 ChubGeneralGeneralfire pillow found on optics table

That is an expanding fire pillow, also known as firebrick.  It is used to create a fire block where holes in fire-rated walls are made and prevents lab fires from spreading rapidly to adjacent labs.  I had to pull cable from B254 to our labs on either side during a rather narrow window of time.  Some of the cable holes are partially blocked, making it difficult to reach the cable to them. The cable is then just guided to the hole from a distance.  With no help, it's not possible to see this material getting shoved out of the hole.  I can assure you that I took great pains not to allow the CYMAC coax to fall into any equipment, or drag against any other cables.   

ELOG V3.1.3-