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Message ID: 283     Entry time: Sat Jul 1 15:29:57 2017
Author: Koji 
Type: Optics 
Category: General 
Subject: Black glass cleaning / Final bonding for the emergency repair for OMC #002 

[Alena, Koji]

Report of the work on June 30.

1. Cleaning of the black glass beam dumps

As reported in the previous entry, the beam dumps on the OMC breadboard exhibited accumulation of dusts or contaminants on the black glass surfaces. We worried about transfer of the dusts over a period or of the contaminant during baking. It was already known that the contaminants are persistent and not easy to remove only by drag wiping with IPA. So Alena brought a set fo tools to try. Here is the procedure described.

- Inventory (Attachment 1): A small glass beaker, TX715 Alpha® Sampling Swab, plastic brushes, syringes with pure IPA, inspection flash light, Vectra IPA soaked wipes

- Apply clean IPA on a brush. Some IPA should be removed by the IPA soaked wipe so as not to splash IPA everywhere. Rub a glass surface with the brush while the surface is inspected by the flash light. The strokes migrate the contaminants to the direction of wiping. So the brush should be moved outward. This does some cleaning, but it is not enough to remove smudges on the surface. Occasionally clean the brush with IPA poured in the small beaker.

- Apply clean IPA on a swab. Rub the surface with the swab outward. This removes most of the visible smudges.

We decided not to apply FirstContact on the beam dumps at this occasion. In any case, we need to apply FC on all the optical surfaces after the baking. We judged that the current cleanliness level of the beam dump does not affect the over all contamination of the OMC considering the FC application after the baking.

2. Gluing of the reinforcement Al bars on the delaminated Invar mounting brackets
One of the mounting bracket (=invar shim) on the top side (= suspension I/F side) showed the sign of delamination (Attachment 3). This invar is the one at the beam entrance side (Attachment 2).

EP30-2 was mixed as usual: 6g of EP30-2 was mixed with 0.3g glass sphere. The glue was tested with a cooking oven and the result was perfect. The glue was applied to two Al bars and the bars were attached on the long sides of the invar shim with the beveled corner down (to avoid stepping on the existing original epoxy) (Attachments 4, 5). The photo quality by my phone was not great. I will take better photos with a better camera next week.


Glue condition was checked on Monday Jul 3rd. It was all good. New photos were taken. OMC #002 Repair - Gluing of reinforcement AL bars

Attachment 1: DSC_0347.jpg  1.706 MB  Uploaded Sat Jul 1 16:30:09 2017  | Hide | Hide all
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Attachment 2: DSC_0348.jpg  1.480 MB  Uploaded Sat Jul 1 23:10:55 2017  | Hide | Hide all
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Attachment 3: DSC_0350.jpg  853 kB  Uploaded Sat Jul 1 23:10:55 2017  | Hide | Hide all
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Attachment 4: DSC_0352.jpg  577 kB  Uploaded Sat Jul 1 23:23:06 2017  | Hide | Hide all
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Attachment 5: DSC_0354.jpg  930 kB  Uploaded Sat Jul 1 23:23:06 2017  | Hide | Hide all
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