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ID Date Author Type Category Subjectup
  1867   Sat Aug 8 15:08:14 2009 ranaConfigurationPSLSMOO settings updated in psl.db and SVN updated

I have added/modified SMOO settings to all of the records in psl.db appropriately. Changes checked in to SVN.

As a reminder, you should check in to the SVN all changes you make to any of the .db files or any of the .ini files in chans.

  7947   Mon Jan 28 19:07:45 2013 ManasaUpdateGeneralSN6 Laseroptik mirror - Tranmittance measurements

I repeated the measurements using NPRO instead of Crystalaser. I am attaching optical layouts for these measurements for future reference. 

Lesson learnt : Do not use Crystalaser for transmission measurements and always separate the transmitted main beam from other beams that result from the wedged surface of the mirror. 

trans_layout.png

Measurements match specs provided by Laseroptik

p-polarization

T percentage = 0.10% 42 deg
                            0.092% 44 deg
                            0.086% 46 deg
Minimum transmittance = 0.081% 52deg

s-polarization

T percentage = 0.048% 42 deg
                            0.047% 44 deg
                            0.047% 46 deg
Minimum transmittance = 0.047% 46 deg

sn6_trans0128.png
 

  12553   Wed Oct 12 15:01:22 2016 steveUpdateSUSSOS ITM baffles plates are ready

The two 40 mm apeture baffles at the ends were replaced by 50 mm one. ITM baffles with 50 mm apeture are baked ready for installation.

Quote:

 Green welding glass 7" x 9"   shade #14 with 40 mm hole and mounting fixtures are ready to reduce scatter light on SOS

PEEK 450CA shims and U-shaped clips  will keep these plates damped.

 

 

Attachment 1: baffle7x9_1.5.jpg
baffle7x9_1.5.jpg
Attachment 2: baffle_holder.jpg
baffle_holder.jpg
Attachment 3: baffle_top_view.jpg
baffle_top_view.jpg
  14587   Thu May 2 10:41:50 2019 gautamUpdateSUSSOS Magnet polarity

A concern was raised about the two ETMs and ITMX having the opposite response (relative to the other 7 SOS optics) in the OSEM PDmon channel in response to a given polarity of PIT/YAW offset being applied to the coils. Jon has factored into account all the digital gains in the actuation part of the CDS system in making this conclusion. I raised the possibility of the OSEM coil winding direction being opposite on the 15 OSEMs of the ETMs and ITMX, but I think it is more likely that the magnets are just glued on opposite to what they are "supposed" to be. See Attachment #6 of this elog (you'll have to rotate the photo either in your head or in your viewer) and note that it is opposite to what is specified in the assembly procedure, page 8. The net magnetic quadrupole moment is still 0, but the direction of actuation in response to current in the coil in a given direction would be opposite. I can't find magnet polarities for all the 10 SOS optics, but this hypothesis fits all the evidence so far..

  13429   Thu Nov 16 00:14:47 2017 Udit KhandelwalUpdateSUSSOS Sapphire Prism design

Summary:

  • SOS solidworks model is nearly complete
    • Having trouble with the design of the sensor/actuator head assembly and the lower clamps
  • After Gautam's suggestion, installed Abaqus on computer. Teaching it to myself to eventually do FEM analysis and find resonant frequency of the system
    • Goal is to replicate frequency listed in the SOS documents to confirm accuracy of computer model, then replace guide rods with sapphire prisms and change geometry to get same results

 

Questions:

  • How accurate do the details (like fillet, chamfer, placement of little vent holes), and material of the different SOS parts need to be in the model?
  • If I could get pictures of the lower mirror clamp (document D960008), it would be helpful in making solidworks model. Document is unclear. Same for sensor/actuator head assembly. 
  13430   Thu Nov 16 00:45:39 2017 gautamUpdateSUSSOS Sapphire Prism design

 

Quote:
 
  • If I could get pictures of the lower mirror clamp (document D960008), it would be helpful in making solidworks model. Document is unclear. Same for sensor/actuator head assembly. 

If you go through this thread of elogs, there are lots of pictures of the SOS assembly with the optic in it from the vent last year. I think there are many different perspectives, close ups of the standoffs, and of the OSEMs in their holders in that thread.

This elog has a measurement of the pendulum resonance frequencies with ruby standoffs - although the ruby standoff used was cylindrical, and the newer generation will be in the shape of a prism. There is also a link in there to a document that tells you how to calculate the suspension resonance frequencies using analytic equations.

  15922   Tue Mar 16 14:37:36 2021 YehonathanUpdateBHDSOS SmCo magnets Inspection

In the cleanroom, I opened the nickel-plated SmCo magnet box to take a closer look. I handled the magnets with tweezers. I wrapped the tips of the tweezers with some Kapton tape to prevent scratching and magnetization.

I put some magnets on a razor blade and took some close-up pictures of the face of the magnets on both sides. Most of them look like attachment 1.

Some have worn off plating on the edges. The most serious case is shown in attachment 2. Maybe it doesn't matter if we are going to sand them?

I measure the magnetic flux of the magnets by just attaching the gaussmeter flat head to the face of the magnet and move it around until the maximum value is reached.

For envelope #1 out of 3 the values are: (The magnet ordering is in attachment 3):

Magnet # Max Magnetic Field (kG)
1 2.57
2 2.54
3 2.57
4 2.57
5 2.55
6 2.61
7 2.55
8 2.52
9 2.64
10

2.58

Going to continue tomorrow with the rest of the magnets. I left the magnet box and the gaussmeter under the flow bench in the cleanroom.

Attachment 1: 20210316_142906.jpg
20210316_142906.jpg
Attachment 2: 20210316_165626.jpg
20210316_165626.jpg
Attachment 3: 20210316_165838.jpg
20210316_165838.jpg
  15931   Wed Mar 17 14:40:39 2021 YehonathanUpdateBHDSOS SmCo magnets Inspection

Continuing with envelope number 2

Magnet number Magnetic field (kG)
1 2.89
2 2.85
3 2.92
4 2.75
5 2.95
6 2.91
7 2.93
8 2.9
9 2.93
10 2.9
11 2.85
12 2.89
13 2.85
14 2.88
15 2.92
16 2.75
17 2.97
18 2.88
19 2.85
20 2.87
21 2.93
22 2.9
23 2.9
24 2.89
25 2.88
26 2.88
27 2.95
28 2.88
29 2.88
30 2.9
31 2.96
32 2.91
33 2.93
34 2.9
35 2.9
36 3.03
37 2.84
38 2.95
39 2.89
40 2.88
41 2.88
42 2.93
43 2.97
44 2.74
45 2.84
46 2.85
47 2.85
48 2.87
49 2.88
50 2.8

I think I have to redo envelope 1 tomorrow.

  15964   Thu Mar 25 14:58:16 2021 YehonathanUpdateBHDSOS SmCo magnets Inspection

Redoing magnet measurement of envelope 1:

Magnet # Max Magnetic Field (kG)
1

2.89

2 2.82
3 2.86
4 2.9
5 2.86
6 2.73
7 2.9
8 2.88
9 2.85
10 2.93

Moving on to inspect and measure envelope 3 (the last one):

Magnet # Max Magnetic Field (kG)
1 2.92
2 2.85
3 2.93
4 2.97
5 2.9
6 3.04
7 2.9
8 2.92
9 3
10 2.92
11 2.94
12 2.92
13 2.92
14 2.95
15 3.02
16 2.91
17 2.89
18 2.9
19 2.86
20 2.9
21 2.92
22 2.9
23 2.87
24 2.93
25 2.85
26 2.88
27 2.92
28 2.9
29 2.9
30 2.89
31 2.83
32 2.83
33 2.8
34 2.94
35 2.88
36 2.91
37 2.9
38 2.91
39 2.94
40 2.88

 

  16326   Tue Sep 14 16:12:03 2021 JordanUpdateSUSSOS Tower Hardware

Yehonathan noticed today that the silver plated hardware on the assembled SOS towers had some pretty severe discoloration on it. See attached picture.

These were all brand new screws from UC components, and have been sitting on the flow bench for a couple months now. I believe this is just oxidation and is not an issue, I spoke to Calum as well and showed him the attached picture and he agreed it was likely oxidation and should not be a problem once installed.

He did mention if there is any concern from anyone, we could take an FTIR sample and send it to JPL for analysis, but this would cost a few hundred dollars.

I don't believe this to be an issue, but it is odd that they oxidized so quickly. Just wanted to relay this to everyone else to see if there was any concern.

Attachment 1: 20210914_160111.jpg
20210914_160111.jpg
  16328   Tue Sep 14 17:14:46 2021 KojiUpdateSUSSOS Tower Hardware

Yup this is OK. No problem.

 

  17114   Wed Aug 31 00:32:00 2022 KojiUpdateGeneralSOS and other stuff in the clean room

Salvage these (and any other things). Wrap and double-pack nicely. Put the labels. Store them and record the location. Tell JC the location.

Attachment 1: PXL_20220831_015137480.jpg
PXL_20220831_015137480.jpg
Attachment 2: PXL_20220831_015203941.jpg
PXL_20220831_015203941.jpg
Attachment 3: PXL_20220831_015230288.jpg
PXL_20220831_015230288.jpg
Attachment 4: PXL_20220831_015249451.jpg
PXL_20220831_015249451.jpg
Attachment 5: PXL_20220831_015424383.jpg
PXL_20220831_015424383.jpg
Attachment 6: PXL_20220831_015433113.jpg
PXL_20220831_015433113.jpg
  17128   Fri Sep 2 15:26:42 2022 YehonathanUpdateGeneralSOS and other stuff in the clean room

{Paco, Yehonathan}

BHD Optics box was put into the x-arm last clean cabinet. (attachment 5)

OSEMs were double bagged in a labeled box on the x-arm wire racks. (attachment 1)

SOS Parts (wire clamps, winches, suspension blocks, etc.) were put in a box on the x-arm wire rack. (attachment 3)

2"->3" optic adapter parts were put in a box and stored on the xarm wire rack. (attachment 3)

Magnet gluing parts box was labeled and stored on the xarm rack. (attachment 2)

TT SUS with the optics were stored on the flow bench at the x end. Note: one of the TT SUS was found unsuspended. (attachment 4)

InVac parts were double bagged and stored in a labeled box on the x arm wire rack. (attachment 2)

Attachment 1: osem_sus.jpeg
osem_sus.jpeg
Attachment 2: magnet_gluing.jpeg
magnet_gluing.jpeg
Attachment 3: 2-3inch_adapter_parts.jpeg
2-3inch_adapter_parts.jpeg
Attachment 4: TTs.jpeg
TTs.jpeg
Attachment 5: BHD_optics.jpeg
BHD_optics.jpeg
  15788   Tue Feb 2 17:09:17 2021 yehonathanUpdateBHDSOS assembly

I set up a working area on the table next to the south flow bench (see attachment). I also brought in a rolling table for some extra space.

I covered all the working surfaces with a foil from the big roll between 1x3 and 1x4.

I took the SOSs, SOS parts and the OSEMS from the MC2 table to the working area.

I cleaned some LN Allen keys with isopropanol and put them on the working table, please don't take them.

Attachment 1: 20210202_165501.jpg
20210202_165501.jpg
Attachment 2: 20210202_162452.jpg
20210202_162452.jpg
  15790   Tue Feb 2 18:24:54 2021 KojiUpdateBHDSOS assembly

You can remove the components of the optical table enclosure (black ones) and use the optical table as your working area too.

 

  15796   Thu Feb 4 15:14:55 2021 YehonathanUpdateBHDSOS assembly

I gathered all the components I could find from the SOS towers and the cleanroom and put it all on the table next to the flow bench (See attachment).

I combed through the cleanroom cabinet for SOS parts but didn't find all the parts listed in the procurement spreadsheet. I did find some extra items that were not listed.

This table compares the quantities in the spreadsheet to the quantities collected on the table. Green rows are items I found more than in the procurement spreedsheet while red rows are items I found less.

ITEM DCC # Qty required Qty in procurement spreadsheet How much I found
SENSOR/ACTUATOR PLATE D960002 14 21 21
SUSPENSION BLOCK D960003 7 9 9
TOWER BASE D960004 7 10 11
RIGHT SIDE PLATE D960005 7 12 13
LEFT SIDE PLATE D960006 7 12 13
UPPER MIRROR CLAMP D960007 7 8
7+1 teflon
LOWER CLAMP D960008-1 7 8 8
LOWER CLAMP, OPPOSITE D960008-2 7 8 8
WIRE CLAMP 1205308-1 10 17 9
CLAMP, SUSPENSION BLOCK D960134 14 19 21
STIFFENER PLATE D960009 7 9 9
DUMBBELL STANDOFF D970075 50 10 7
SAFETY STOP, LONG D970313 14 2 10
OSEM assy D960011 35 2 13 wire wound osem housings (gold)
WIRE STANDOFF D970187 20 7 0
GUIDE ROD D970188 10 9 0
MAGNET D960501 50 54 51 rusted + 37 slightly rusted. Didn't put on table
SAFETY STOP, SMALL D970312 28 0 4
SAFETY STOP D970311 28 0
16+9 stained w/o spring
SS Spring Plunger 8498A999 35 4 27
Attachment 1: 20210204_144007.jpg
20210204_144007.jpg
  15808   Tue Feb 16 13:13:39 2021 YehonathanUpdateBHDSOS assembly

Gautam pointed out that there are extra Sm-Co magnets stored in the clean optics cabinet.

I took the magnet box out and put it on the rolling table next to south flow bench. The box contains 3 envelopes with magnets.

They are labelled as following:

FLUX 94 - 50 parts

FLUX 93 - 10 parts

FLUX 95 - 40 parts

(What is FLUX??)

The box also contains some procurement documents.

The clean and bake dcc says :

1. Ultrasonic clean in methanol for 10 minutes

2. Bake in vacuum at 177 C° for 96 hours

Should we go ahead with the C&B?

  15810   Tue Feb 16 15:29:01 2021 KojiUpdateBHDSOS assembly

The curie temp of SmCo seems about x2 (in K) of the one for NdFeB. i.e. 600K vs 1000K. So I believe 177degC = 450K is not an issue. Just make sure the curie temp, referring the specific property for the magnets from this company. (You already know the company from the procurement doc). It'd be great if you upload the doc on the 40m wiki.

  15811   Tue Feb 16 22:59:36 2021 YehonathanUpdateBHDSOS assembly

Done.

Also, the magnets are nickel-plated. I guess that doesn't matter for the baking (Curie temp of 355 °C)?

Quote:

The curie temp of SmCo seems about x2 (in K) of the one for NdFeB. i.e. 600K vs 1000K. So I believe 177degC = 450K is not an issue. Just make sure the curie temp, referring the specific property for the magnets from this company. (You already know the company from the procurement doc). It'd be great if you upload the doc on the 40m wiki.

 

  15821   Fri Feb 19 12:21:04 2021 YehonathanUpdateBHDSOS assembly

A summary of things that need to be fabricated/purchased/done:

Part What needs to be done How much more needed
SUSPENSION BLOCK Fabricate SS dowel pins for 1 suspension block. 2X(diameter 0.094"+-0.002, length 0.38"+-0.01)+2X(diameter 0.188"+-0.002, length 0.5"+-0.01)
WIRE CLAMP If using the opposite side is acceptable, we have enough.  
DUMBBELL STANDOFF Fabricate. Schematics. Need to check the size is compatible with the magnets we have. 40 + 10 for double stacking of side dumbbells. With the existing dumbbells, we'll have 18 spares.
SAFETY STOP, LONG Fabricate or buy. Schematics 4
OSEM assy Check if we have 35. Schematics  
SAFETY STOP, SMALL Fabricate or buy. Schematics 24
SAFETY STOP Fabricate or buy. Schematics 12
SS Spring Plunger Buy from McMaster. Find and check custom plungers around the X arm. 8
4-40 3/8" Ag SHCS Buy from uccomponents.com 30
4-40 1/2 Ag SHCS Buy from uccomponents.com 60
1/4-20 3/4 Ag SHCS Buy from uccomponents.com 150
1/4-20 5/4 Ag SHCS Buy from uccomponents.com 30
1/4 SS Lock Washer Buy from McMaster 30
1/4 SS Lock Wassher (Reduced OD) Buy from McMaster 30
Viton Tips Need to find stock Not sure. Existing eq stops have phosphor bronze springs. Should all of them be replaced with Viton?
Steel Music Wire There are 500ft of wire (enough for many SOSs) in a desiccator somewhere according to this elog  

 

  15969   Fri Mar 26 10:25:37 2021 YehonathanUpdateBHDSOS assembly

I measure some of the dowel pins we got from Mcmaster with a caliper.

One small pin is 0.093" in diameter and 0.376" in length. The other sampled small pin has the same dimensions.

One big pin is 0.187" in diameter and 0.505" in length. The other is 0.187" in diameter and 0.506" in length.

The dowels meet our requirements.

  15999   Tue Apr 6 15:42:57 2021 YehonathanUpdateBHDSOS assembly

We got some dumbells from Re-Source Manufacturing (see attached). I picked 3 in random and measured their dimensions:

1. 0.0760" in diameter, 0.0860" in length

2. 0.0760" in diameter, 0.0860" in length

3. 0.0760" in diameter, 0.0865" in length

In accordance with the Schematics.

Attachment 1: 20210406_150724.png
20210406_150724.png
  16011   Fri Apr 9 20:54:54 2021 YehonathanUpdateBHDSOS assembly

Today I assembled the skeleton of 6 towers, without clamps and sensor assembly (attachment 1).

Some of the side plates have this weird hole that doesn't fit any of the suspension blocks (attachment 2). I didn't notice when I counted the parts and now there are exactly enough side plates to assemble 7 towers.

Also found that one of the stiffener plates has a broken threading.

We will need more parts to go beyond the necessary 7 SOSs. I will do the recounting later.

Things to do next:

1. Find the capped spring plungers and send them to C&B.

2. Assemble the clamps onto the suspension blocks.

3. Push some Viton tips into the vented screws we got to make safety stops.

4. more C&B: Magnets, dumbells, dowel pins, OSEMs.

5. Push clean dowel pins into the last suspension block.

6. Assemble 7th Tower.

7. Assemble safety stops and clamps.

8. Glue magnets to dumbells.

 

 

Attachment 1: 20210409_202717.jpg
20210409_202717.jpg
Attachment 2: 20210409_202755.jpg
20210409_202755.jpg
  16018   Mon Apr 12 17:30:11 2021 YehonathanUpdateBHDSOS assembly

Today, I screwed the plungers on the sensor plates and installed them on the Towers. I also installed the wire clamps on the suspension blocks (attachment).

I ran into problems in 2 separate suspension blocks: one had a dowel pin that was slightly too fat for the wire clamp. In another, the tapped holes were too short so that the 4-40 screws couldn't be screwed all the way.

 

Attachment 1: 20210412_170913.jpg
20210412_170913.jpg
  16111   Mon May 3 16:49:04 2021 YehonathanUpdateBHDSOS assembly

I found a "vice" in the cleanroom (attachment 1). I used it to push dowel pins into the last suspension block using some alcohol as a lubricant.

I then assembled the 7th and last suspension tower (attachment 2).

Things that need to be done:

1. Push Viton tips into vented screws and assemble the earthquake stops.

2. Glue magnets to dumbells.

Attachment 1: 20210503_161422.png
20210503_161422.png
Attachment 2: 20210503_161456.jpg
20210503_161456.jpg
  16170   Tue Jun 1 16:17:06 2021 YehonathanUpdateBHDSOS assembly

I tried to push the clean Viton tips into the vented screws just to find out that the vented holes are too small. We need to drill 0.1" diameter holes about 0.1" deep into these screws and clean them again.

 

  16172   Wed Jun 2 01:03:19 2021 KojiUpdateBHDSOS assembly

Can you just cut the viton tips smaller? If you cut it to have some wedge (or say, taper), it can get stuck with the vent hole.

 

  16215   Fri Jun 18 19:02:00 2021 YehonathanUpdateBHDSOS assembly

Today I glued some magnets to dumbells.

First, I took 6 magnets (the maximum I can glue in one go) and divided them into 3 north and 3 south. Each triplet on a different razor (attachment 1).

I put the gluing fixture I found on top of these magnets so that each of the magnets sits in a hole in the fixture. I close the fixture but not all the way so that the dumbells get in easily (attachment 2).

I prepared EP-30 glue according to this dcc. I tested the mixture by putting some of it in the small toaster oven in the cleanroom for 15min at 200 degrees F.

The first two batches came out sticky and soft. I discarded the glue cartridge and opened a new one. The oven test results with the new cartridge were much better: smooth and hard surface. I picked up some glue with a needle and applied it to the surface of 6 dumbells I prepared in advance. I dropped the dumbells with the glue facing down into the magnet holes in the fixtures (attachment 3). I tightened the fixture and put some weight on it. I let it cure over the weekend.

I also pushed cut Viton tips that Jordan cleaned into the vented screws. While screwing small EQ stops into the lower clamps I found some problems. 4 of the lower clamps need rethreading. This is quite urgent because without those 4 clamps we don't have enough SOS towers. Moreover, I found that the screws that we bought from UC components to hold the lower clamps on the SOS towers were silver plated. This is a mistake in the SOS schematics (part 23) - they should be SS.

Attachment 1: 20210618_115017.jpg
20210618_115017.jpg
Attachment 2: Untitled_2.png
Untitled_2.png
Attachment 3: 20210618_160041_HDR.jpg
20210618_160041_HDR.jpg
  16216   Fri Jun 18 23:53:08 2021 KojiUpdateBHDSOS assembly

Then, can we replace the four small EQ stops at the bottom (barrel surface) with two 1/4-20 EQ stops? This will require drilling the bottom EQ stop holders (two per SOS).

 

  16221   Tue Jun 22 17:05:26 2021 YehonathanUpdateBHDSOS assembly

According to the schematics, the distance between the original EQ tap holes is 0.5". Given that the original tap holes' diameter is 0.13" there is enough room for a 1/4" drill.

Quote:

Then, can we replace the four small EQ stops at the bottom (barrel surface) with two 1/4-20 EQ stops? This will require drilling the bottom EQ stop holders (two per SOS).

 

 

  16227   Mon Jun 28 12:35:19 2021 YehonathanUpdateBHDSOS assembly

On Thursday, I glued another set of 6 dumbells+magnets using the same method as before. I made sure that dumbells are pressed onto the magnets.

I came in today to check the gluing situation. The situation looks much better than before. It seems like the glue is stable against small forces (magnetic etc.). I checked the assemblies under a microscope.

It seems like I used excessive amounts of glue (attachment 1,2). The surfaces of the dumbells were also contaminated (attachment 3). I cleaned the dumbells' surfaces using acetone and IPO (attachment 4) and scratched some of the glue residues from the sides of the assemblies.

Next time, I will make a shallow bath of glue to obtain precise amounts using a needle.

I glued a sample assembly on a metal bracket using epoxy. Once it cures I will hang a weight on the dumbell to test the gluing strength.

Attachment 1: toomuchglue1.png
toomuchglue1.png
Attachment 2: toomuchglue2.png
toomuchglue2.png
Attachment 3: dirtydumbell.png
dirtydumbell.png
Attachment 4: cleandumbell.png
cleandumbell.png
Attachment 5: assembly_on_metalbracket.png
assembly_on_metalbracket.png
  16229   Tue Jun 29 20:45:52 2021 YehonathanUpdateBHDSOS assembly

I glued another batch of 6 magnet+dumbell assemblies. I will take a look at them under the microscope once they are cured.

I also hanged a weight of ~150g from a sample dumbell made in the previous batch (attachments) to test the magnet+dumbell bonding strength.

Attachment 1: 20210629_135736.jpg
20210629_135736.jpg
Attachment 2: 20210629_135746.jpg
20210629_135746.jpg
  16235   Thu Jul 1 16:45:25 2021 YehonathanUpdateBHDSOS assembly

The bonding test passed - the weight still hangs from the dumbell. Unfortunately, I broke the bond trying to release the assembly from the bracket. I made another batch of 6 dumbell+magnet.

I used some of the leftover epoxy to bond an assembly from the previous batch to a bracket so I can test it.

  16259   Tue Jul 27 17:14:18 2021 YehonathanUpdateBHDSOS assembly

Jordan has made 1/4" tap holes in the lower EQ stop holders (attachment). The 1/4" stops (schematics) fit nicely in them. Also, they are about the same length as the small EQ stops, so they can be used.

However, counting all the 1/4"-3/4" vented screws we have shows that we are missing 2 screws to cover all the 7 SOSs. We can either:

1. Order new vented screws.

2. Use 2 old (stained but clean) EQ stops.

3. Screw holes into existing 1/4"-3/4" screws and clean them.

4. Use small EQ stops for one SOS.

etc.

Also, I found a mistake in the schematics of the SOS tower. The 4-40 screws used to hold the lower EQ stop holders should be SS and not silver plated as noted. I'll have to find some (28) spares in the cleanroom or order new ones.

 

Attachment 1: 20210727_154506.png
20210727_154506.png
  16260   Tue Jul 27 20:12:53 2021 KojiUpdateBHDSOS assembly

1 or 2. The stained ones are just fine. If you find the vented 1/4-20 screws in the clean room, you can use them.

For the 28 screws, yeah find some spares in the clean room (faster), otherwise just order.

  16262   Wed Jul 28 12:00:35 2021 YehonathanUpdateBHDSOS assembly

After receiving two new tubes of EP-30 I resumed the gluing activities. I made a spreadsheet to track the assemblies that have been made, their position on the metal sheet in the cleanroom, their magnetic field, and the batch number.

I made another batch of 6 magnets yesterday (4th batch), the assembly from the 2nd batch is currently being tested for bonding strength.

One thing that we overlooked in calculating the amount of glue needed is that in addition to the minimum 8gr of EP-30 needed for every gluing session, there is also 4gr of EP-30 wasted on the mixing tube. So that means 12gr of EP-30 are used in every gluing session. We need 5 more batches so at least 60gr of EP-30 is needed. Luckily, we bought two tubes of 50gr each.

  16359   Thu Sep 23 18:18:07 2021 YehonathanUpdateBHDSOS assembly

I have noticed that the dumbells coming back from C&B had glue residues on them. An example is shown in attachment 1: it can be seen that half of the dumbell's surface is covered with glue.

Jordan gave me a P800 sandpaper to remove the glue. I picked the dumbells with the dirty face down and slid them over the sandpaper in 8 figures several times to try and keep the surface untilted. Attachment 2 shows the surface from attachment 1 after this process.

Next, the dumbells will be sent to another C&B.

Attachment 1: dumbell_before.png
dumbell_before.png
Attachment 2: dumbell_after.png
dumbell_after.png
  16426   Tue Oct 26 10:17:14 2021 YehonathanUpdateBHDSOS assembly

Things that I need to start suspending optics:

1. Winch adapter plate (D970314). Might need to make one.

2. Quad photodetector

3. Camera and camera mount

4. Beam height target

5. Height gauge

  16439   Thu Oct 28 23:13:19 2021 YehonathanUpdateBHDSOS assembly

{Tega, Yehonathan, Koji}

Suspension of a Dummy Optic

We gathered the components needed for suspending a 2" optic housed in a 3" ring adapter:

1. SOS Tower

2. Winches+Winch adapter plate (Attachment 3)

2. HeNe Laser + Power supply

3. A steering mirror

4. QPD + ND2 Filter + Electronic amplifier

5. Oscilloscope

6. Dummy optic housed in a ring adapter (Attachment 2)

An OpLev was built using the HeNe laser, steering mirror, suspended optic, QPD (Attachment 1).

The beam height was set with a ruler. The QPD was placed in front of the laser and its height was adjusted until the Y signal vanished.

The beam was made parallel to the table. First, roughly by using an iris. Then, more accurately, by measuring the beam directed at the suspended optic with the QPD and zeroing the Y signal by adjusting the steering mirror.

We suspended the dummy optic using a music wire we found in the cleanroom cabinet.

All the wire clamps on the ring adapter, SOS, and winches were loosened.

About 0.5m of music wire was cut. Then, the wire was threaded through the wire clamp on the adapter side block, around the ring adapter, and through the wire clamp on the other side block, keeping the wire untwisted. The optic was put on the safety stop and the height was roughly adjusted using the lower EQ stops.

The wire pair was then threaded through the wire clamp on the suspension block and held near the winches. The wire was made to go through the groves at the side blocks. The wire was clamped to the side blocks. The wires were clamped on the winches. The wires were pulled by the winches until the magnet marking on the side blocks was centered on the OSEMs' holes on the side plates of the SOS (attachment 4).

Once the heights were set, the wire was clamped at the suspension block.

We balanced the dummy optic using a counterweight.

We placed the QPD at the laser reflection from the optic. We adjusted the screw set going through the counterweights to adjust the balance. The pitch imbalance was monitored by observing the Y signal on the oscilloscope.

Comments:

1. Turns out that for a 1/4" thick optic, the rear counterweight needs to be removed for achieving balance.

2. To fix the counterweight on the setscrew we will use some epoxy.

3. Seems like the left optical table in the cleanroom is slightly tilted. We need to fix it.

4. The bottom long EQ stop is not touching the adapter due to the balancing mass socket. We might want to put a nut on it.

5. Still need to glue 3 more side magnet+dumbell assemblies to rods and then glue them before gluing them to the side blocks which will take at least 2 more days until we can start suspending a real optic.

Attachment 1: OpLev_Setup.jpg
OpLev_Setup.jpg
Attachment 2: suspended_optic.png
suspended_optic.png
Attachment 3: 20211029_113011.jpg
20211029_113011.jpg
Attachment 4: 20211029_113052.jpg
20211029_113052.jpg
  16443   Tue Nov 2 15:02:03 2021 YehonathanUpdateBHDSOS assembly

{Yehonathan, Tega}

We took the free-swinging spectra of the OpLev in the X and Y direction.

To make the motion of the optic quiet we turned off the airflow on the optical bench and moved the QPD close to the SOS so that the laser beam stays more or less within the QPD sensitive area.

In the process, we realized that the cleanroom HeNe went bad. It turned off after a few minutes after turning it on. The behavior repeated with another power supply. We replaced the HeNe and realigned it coarsely.

The data was taken using an oscilloscope while the optic was swinging freely. The PSD was calculated afterward (attachment 1).

Surprisingly, the pitch has a resonance frequency of ~ 2.5 Hz. And this is after we removed the back counterweight.

Additionally, we aligned the tilt of the optical table. Using a spirit bubble we adjusted the tilt by using a wrench on the table legs. As we suspected, the table was slightly tilted in the north-south direction.

Attachment 1: FreeSwingingSpectra.pdf
FreeSwingingSpectra.pdf
  16446   Tue Nov 2 22:50:30 2021 KojiUpdateBHDSOS assembly

2.5Hz is surprising. Can you move it down to sub 1Hz by adding a socket cap screw at the top instead of the set screw for the Teflon piece? How much mass do you need to add?

  16456   Mon Nov 8 17:22:27 2021 YehonathanUpdateBHDSOS assembly

Big Gluing Day

Today I glued the magnet+dumbell assemblies on the optics adapters.

Unlike magnet gluing on a 3" optic where one can use a magnet gluing fixture, here I had to position the magnets manually. There is a complication though: the magnet is much heavier than the dumbell making it almost impossible gluing the dumbell side down onto the adapter since it is very unstable in this position. A workaround is to put the magnets on some paramagnetic sheet so that the magnets stick to it and then flip it over and glue it on the adapter dumbell sides down.

The problem here is that I need to position the magnets relatively accurately on the metal sheet. To make things slightly easier I printed some drawings of the positions of the magnet, laminated them, and cleaned them to have a decent starting point (attachment 1).

For each adapter:

1. I applied glue to the 4 circular grooves at the back of the adapter.

2. I picked 4 magnets (2 north, 2 south). Trying to match their strength.

3. Made a note of which magnets I picked for which adapter in the magnet+dumbell spreadsheet.

4. Clean the dumbells' surfaces when necessary.

5. Put the magnets on a laminated magnet-positions-drawing on a metal sheet that was precleaned in the right order.

6. Flip the metal sheet and position it on the adapter such that the dumbells go as precisely as possible into the circular grooves on the adapater.

7. Adjust the magnets' positions by pushing them slightly with a non-magnetic tip.

Attachment 2 shows the numbering on the adapters for future tracking.

I also glued some magnets and aluminum rods to side blocks. Next gluing session I will glue magnets to the aluminum rods. Probably some dumbells will not stick well to the adapters. These will have to be cleaned and reglued as well.

 

 

Attachment 1: Magnets_Positions.png
Magnets_Positions.png
Attachment 2: Adapters_Order.png
Adapters_Order.png
  16459   Tue Nov 9 11:11:37 2021 YehonathanUpdateBHDSOS assembly

The gluing was mostly successful. Only two magnets didn't stick (see attachment).

Attachment 1: 20211109_110408.jpg
20211109_110408.jpg
  16465   Fri Nov 12 23:47:29 2021 YehonathanUpdateBHDSOS assembly

{Tega, Yehonathan}

First attempt at the suspension of a Lambda Optic mirror

We found the box with the 2" Lambda Optic mirrors in the cleanroom. We choose to suspend a mirror with a ROC = 5m, probably LO1.

The mirror was put inside an adapter that was prepared beforehand, put the mirror in place by tightening the Teflon rod, and then clamp it using the clamping pads.

We decided to cut two wires and clamp them to the side blocks of the adapter, while it sits on the EQ stops. The wires were threaded through the winches' clamps, through the wire clamp on the suspension block, and through the side blocks' wire clamps. We adjusted the wire position while pulling on it. The wire was made to sit inside the wire grooves on the side blocks. While tightening the clamp on the side block with the magnet, the LN key fell knocking off two magnets from the back of the adaptercrying.

Next time we think it might be a better idea to do all the adapter wire clamping on the table instead of on the SOS tower.

In the meanwhile, here are some pictures from today.

 

  16470   Tue Nov 16 17:42:46 2021 YehonathanUpdateBHDSOS assembly

{Tega, Yehonathan}

Another attempt at the suspension of a Lambda Optic mirror

The lambda mirror was removed from the adapter whose magnets were knocked off. We tried to mount the mirror on a different adapter but we knocked off magnets from two adapters crying. We succeeded in mounting the mirror at the third attempt (Adapter number 6). In the meanwhile, Tega threaded wires through side blocks separated from the adapter. He positioned the wires inside the grooves of the side block under a microscope (attachment 1). This procedure is much more accurate and pain-free than doing it on the suspended mirror.

We took the adapter and put it on the EQ stops. The wires were threaded through the wire clamp on the suspension block and clamped at the winches.

The adapter was rotated until the side magnet was roughly at the center of the side OSEM port. We then, as before, put coils in OSEM ports and try to adjust the height of the side magnet and the magnet groove on the other side block such that they are roughly at the center of the coil. We used the winches for fine adjustment.

I used the Canon camera to make sure the side blocks are leveled (attachment 2). I used the macro lens for that purpose. I set up a live stream from the Canon camera using these instructions only that I use OBS instead of CamTwist. I painted a semi-transparent green rectangle to annotate the position of the side magnet socket (attachment 3). I did this several times to confirm the repeatability of the results. Again using the winches for fine adjustments.

Once the height of the side magnets was confirmed to be leveled. I clamped the wires to the suspension block and cut them above it.

I tried to balance the optic but again I see that the suspensions are hysteretic. I check to see whether the wire is touching anything and indeed it touches the corner of the side blockcryingcryingcrying (attachments 4, 5).

 

 

 

Attachment 1: 20211115_170320_HDR.jpg
20211115_170320_HDR.jpg
Attachment 2: 20211116_163846.jpg
20211116_163846.jpg
Attachment 3: magnet_height_check(1).png
magnet_height_check(1).png
Attachment 4: side_blcok_touching_1.png
side_blcok_touching_1.png
Attachment 5: side_blcok_touching_2.png
side_blcok_touching_2.png
  16471   Tue Nov 16 18:28:53 2021 KojiUpdateBHDSOS assembly

Yehonathan told me that the wires are touching between the clamps! I went back to the CAD and confirmed it is really happening. Sad.

The distance of the wires at the upper clamp is 17.018mm.
The distance of the lower clamps is 74.168mm
The vertical drop of the wire is 251mm
--> The wire angle from the vertical line is 0.114 rad

The lower wire block has a step of 1.016mm with the vertical extension of the piece by 11.684mm
--> The angle clearance of the lower clamp is 0.087 rad

So the clearance was not enough.

If we cut the top center of the wire block more than 2.77mm, we can make the wires free.
For safety, we can cut 0.25" = 6.35mm. This will give 0.4mm clearance between the block and the wire at the closest point.

I did this modification on the 3D model and modified the 2D drawing too, so that we can find the machine shop to do it quickly.

Attachment 1: D2100546_Wire_Block.pdf
D2100546_Wire_Block.pdf
Attachment 2: D2100546_Wire_Block.png
D2100546_Wire_Block.png
  16483   Wed Nov 24 14:15:15 2021 YehonathanUpdateBHDSOS assembly

Late update. We got 2 modified side blocks from Jordan a few days ago. Yesterday, I glued a side magnet to one of the modified side blocks.

I took the opportunity to reglue some magnets that were knocked off from the adapters. I did this for 2 adapters only since w need 4 shallow adapters and we already had 2 complete ones.

Today, Jordan gave us the rest of the modified side blocks clean and baked. We are ready to suspend a mirror today.

  16489   Wed Dec 1 12:57:08 2021 YehonathanUpdateBHDSOS assembly

{Yehonathan, Tega}

We glued some magnets onto modified side blocks. We followed pretty much the same procedure form last time. The music wires were clamped on the side blocks away from the optic adapter. The clamps were screwed down using the low profile screws the Jordan obtained from UC components to allow maximum clearance for the coils (Attachment 2).

The modified side blocks with wires already clamped in them were screwed onto the adapter. We put the adapter on the EQ stops and do rough adjustments, making sure the side magnet is roughly on the center of a coil we inserted to the side. The wires were threaded through the wire clamp on the suspension block and clamped on the winches. We realigned the Oplev beam such that it is parallel to the table using the quad photodiode.

We balanced the height of the adapter. This time we used a camera facing the adapter. The tilt of the camera was set by drawing a straight line (red line in attachment 1) such that the bottom clamps on the SOS are parallel to it.

Then, we adjusted the winches such that the screws on the side blocks are on the same green line on attachment 1.

Once the height was adjusted, we clamped the wire on the suspension block and cut it at the winches.

We balanced the optic. We had to take out the front counterweight to get the balance (attachment 3).

We checked whether the wire is touching anything. We confirmed that it doesn't. The wire goes nicely through the new hole on the side blocks (attachment 4, 5).

We measure the resonance frequency for both yaw (attachment 6) and pitch (attachment 7). They both seem to be sub-Hz. The pitch trace also shows that the oscillations are centered around 0 meaning the optic is balanced.

There's still the issue of what to do with the lower back EQ stop not touching the adapter.

Attachment 1: SOS_Roll_Balance.png
SOS_Roll_Balance.png
Attachment 2: IMG_20211201_120041570.jpg
IMG_20211201_120041570.jpg
Attachment 3: IMG_20211201_115551005.jpg
IMG_20211201_115551005.jpg
Attachment 4: IMG_20211201_115640728.jpg
IMG_20211201_115640728.jpg
Attachment 5: IMG_20211201_115454629.jpg
IMG_20211201_115454629.jpg
Attachment 6: IMG_20211201_115717907.jpg
IMG_20211201_115717907.jpg
Attachment 7: Pitch_oscillations.png
Pitch_oscillations.png
  16491   Mon Dec 6 18:23:04 2021 YehonathanUpdateBHDSOS assembly

I installed OSEMs on the LO1 SOS. To my surprise, the side magnet is not in the center of the side OSEM. It completely misses the LED as can be seen in the attachment.

Looking at the CAD model, it turns out the position of the OSEM on the left side plate is different from the position of the OSEM on the right side plate in the SOS tower.

We need to take the optic down, swap the right and left side blocks, and resuspend it.

There is not enough 🤦🏻‍♂️in the world

Attachment 1: signal-2021-12-06-165751_001.jpeg
signal-2021-12-06-165751_001.jpeg
  16497   Thu Dec 9 21:57:35 2021 YehonathanUpdateBHDSOS assembly

{Yehonathan, Tega}

We took the optic out of the SOS tower and removed the side blocks. We mounted new side blocks with wires already clamped in them in the reverse order.

The Adapter was placed back into the SOS and the wires were threaded through the wire clamp and suspended on the winches. The roll of the optic was balanced using a camera (attachment 1).

The pitch was balanced. this time I used 2 counterweights instead of 1 in order to not have to take so much of the weight out.

The mechanical resonances were measured by taking a 100 sec time series of QPD readout and doing PSD estimation (attachment 2). The mirror motion was damped as much as possible before taking the measurement.

3 peaks below 1.5Hz can be seen with frequencies of 755mHz (Yaw), 942mHz, 1040mHz (Pitch + Pos). The pitch/pos peaks are a bit close to each other, I bet if we go back to 1 counterweight the situation will be better.

While inserting the side OSEM I realized I didn't check the overall height of the adapter. The magnet was too high. I will fix it tomorrow and repeat the roll balancing.

 

Attachment 1: balancingsos2.png
balancingsos2.png
Attachment 2: FreeSwingingSpectra.pdf
FreeSwingingSpectra.pdf
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