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Entry  Tue Jun 25 12:42:16 2013, gautam, Update, General, Serial-interface with Doubling Oven at Y end 
    Reply  Wed Jun 26 11:45:06 2013, gautam, Update, General, PID tuning-Doubling Oven at Y end oven-loop.pdfTime_series.pngfit_attempt.png
Message ID: 8745     Entry time: Tue Jun 25 12:42:16 2013     Reply to this: 8755
Author: gautam 
Type: Update 
Category: General 
Subject: Serial-interface with Doubling Oven at Y end 

Summary 

I have been working on setting up a serial-link with the temperature controller of the PPKPT crystal doubling oven at the Y-end for some time now. The idea was to remotely tune the PID gains of the controller and get temperature data. The device used to serially interface with the temperature controller is a Raspberry Pi model B, which is connected to the temperature controller by means of a USB to serial adaptor with a PL2303 chip. I installed the interface this morning, and have managed get talking with the doubling oven. I am now able to collect time-series data by ssh-ing to the Raspberry Pi from the control room. I will use this data to manually tune the PID gains for now, though automatic tuning via some script is the long-term goal.

 

Details 

The temperature controller for the doubling oven is a Thorlabs TC200, and supports serial communication via the RS232 protocol by means of a female DB9 connector located on its rear panel. I have hooked up the Raspberry Pi to this port by means of a USB-Serial adaptor that was in one of the cabinets in the 40m control room. After checking the Martian Host Table, I assigned the Raspberry Pi the static IP 192.168.113.166 so that I could ssh into it from the control room and test the serial-link. This morning, I first hooked up the Raspberry pi to an ethernet cable running from rack 1Y4 to make sure I could ssh into it from the control room. Having established this, I moved the raspberry pi and its power supply to under the Y-endtable, where it currently resides on top of the temperature controller. I then took down the current settings on the temperature controller so that I have something to revert to if things go wrong: these are

Set-Point:                           35.7 Celcius

Actual Temperature:          35.8

P-gain:                                 250

I-gain:                                 60

D-gain:                                25

TUNE:                                  ON

I then connected the Pi to the temperature controller using the serial-USB cable, and plugged the ethernet cable in. Rebooted the Pi and ssh-ed into it from the control room. I first checked the functionality of the serial-link by using terminal's "screen" feature, but the output to my queries was getting clipped on the command line for some reason (i.e. the entire output string wasn't printed on the terminal window, only the last few characters were). Turns out this is some issue with screen, as when I tried writing the replies to my queries to a text file, things worked fine. 

At present, I have a python script which can read and set parameters (set-point temperature, actual temperature, PID gains)on the controller as well as log time-series data (temperature from the temperature sensor as a function of time )to a text file on the Pi. As of now, I have only checked the read functions and the time-series logger, and both are working (some minor changes required in the time-series function, I need to get rid of the characters the unit spits out, and only save the numbers in my text-file). 

For the time-being, I plan to apply a step to the controller and use the time-series data to manually tune the PID parameters using MATLAB. I am working on a bunch of shell scripts to automate the entire procedure.

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