Right. I've got a whole load of info and data and assorted musings I've been saving up and cogitating upon before dumping it into these hallowed e-pages. there's so much I'll probably turn it into a threaded entry rather than put everything in one massive page.
An overview of what's coming:
I started out using http://lhocds.ligo-wa.caltech.edu:8000/40m/Advanced_Techniques/Green_Locking?action=AttachFile&do=get&target=modematch_END.png as a reference for roughly what we want to achieve... and from http://nodus.ligo.caltech.edu:8080/40m/100730_093643/efficiency_waist_edit.png we need a waist of about 50um at the green oven. Everything else up to this point is pretty much negotiable and the only defining things that matter are getting the right waist at the doubling oven with enough available power and (after that point) having enough space on the bench to separate off the green beam and match it into the Y arm.
Step 1: Measure the properties of the beam out of the laser. Really just need this for reference later because we'll be using more easily measurable points on the bench.
Step 2: Insert a lens a few cm from the laser to produce a waist of about of a few 100um around the Faraday. Note that there's really quite a lot of freedom here as to where the FI has to be - on the X arm it's around columns 29/30 on the bench, but as long as we get something that works we can get it closer to the laser if we need to.
Step 3: After inserting the FI need to measure the beam after it (there *will* be some distortion and the beam is non-circular to begin with)
Step 3b: If beam is non-circular, make it circular.
Step 4: Insert a lens to produce a 50um waist at the doubling oven position. This is around holes 7/8 on the X arm but again, we're free to change the position of the oven if we find a better solution. The optical set-up is a little bit tight near that side of the bench on the X end so we might want to try aiming for something a bit closer to the middle of the bench? Depends how the lenses work out, but if it fits on the X end it will fit on the Y end.