40m QIL Cryo_Lab CTN SUS_Lab TCS_Lab OMC_Lab CRIME_Lab FEA ENG_Labs OptContFac Mariner WBEEShop
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Entry  Wed Jul 27 15:03:02 2016, sisyphus, Metaphysics, SUS, Broken wire Unknown.jpeg
    Reply  Wed Jul 27 16:56:47 2016, rana, Metaphysics, SUS, Broken wire 
    Reply  Thu Jul 28 08:42:36 2016, Steve, Update, SUS, wire clamp e12342.jpg
    Reply  Fri Jul 29 15:17:23 2016, Steve, Update, SUS, wire and clamping test 43micr242grs.jpg
       Reply  Fri Jul 29 20:12:54 2016, gautam, Update, SUS, third time - no luck 
          Reply  Mon Aug 1 14:09:20 2016, Steve, Update, SUS, third time - no luck 
             Reply  Tue Aug 9 16:19:27 2016, Steve, Update, SUS, torque driver for wire clamp 
                Reply  Wed Aug 10 15:34:24 2016, Steve, Update, SUS, 6 in-lbs torque driver for wire clamp screw 
          Reply  Wed Aug 3 00:15:39 2016, gautam, Update, SUS, ETMX suspended 
             Reply  Wed Aug 3 09:26:54 2016, Lydia, Update, SUS, ETMX suspended: photos 8x
             Reply  Thu Aug 4 03:14:39 2016, gautam, Update, SUS, ETMX suspended 
                Reply  Fri Aug 5 02:17:10 2016, gautam, Update, SUS, ETMX Ruby Wire Standoff Ready for Gluing 8x
                   Reply  Fri Aug 5 04:43:09 2016, Koji, Update, SUS, ETMX Ruby Wire Standoff Ready for Gluing 
                   Reply  Fri Aug 5 18:21:28 2016, gautam, Update, SUS, ETMX Ruby Wire Standoff GLUED 11x
                      Reply  Sun Aug 7 14:53:39 2016, ericq , Update, SUS, ETMX Standoff gluing was successful ETMX_resonances.pdfETMX_SUSspectra.zip
                         Reply  Tue Aug 9 00:44:43 2016, gautam , Update, SUS, ETMY patch-up 
                            Reply  Tue Aug 9 15:27:57 2016, gautam , Update, SUS, ETMY patch-up IMG_2996.JPGIMG_2997.JPG
                               Reply  Wed Aug 10 03:08:03 2016, gautam , Update, SUS, ETMY patch-up 
                                  Reply  Wed Aug 10 23:45:03 2016, gautam , Update, SUS, ETMY re-suspended 7x
                                     Reply  Thu Aug 11 00:20:41 2016, Koji, Update, SUS, ETMY re-suspended 
                                        Reply  Thu Aug 11 11:56:40 2016, gautam, Update, SUS, ETMY re-suspended pitchBalancingWithBias.PDF
                                           Reply  Mon Aug 15 18:28:15 2016, gautam, Update, SUS, Air-bake preparation IMG_6816.JPG
                                              Reply  Tue Aug 16 08:04:49 2016, Steve, Update, SUS, ETMY had Aluminum bridge AlBridge.jpg
                                              Reply  Tue Aug 16 21:54:27 2016, gautam, Update, SUS, Air-bake - IN PROGRESS IMG_3005.JPG
                                                 Reply  Wed Aug 17 08:47:43 2016, ericq, Update, SUS, Air-bake finished 
                                                    Reply  Wed Aug 17 23:00:57 2016, gautam, Update, SUS, Air-bake of towers IMG_3006.JPG
                                                       Reply  Thu Aug 18 08:17:16 2016, Steve, Update, SUS, wire clamping preparation 800P.jpg
                                                       Reply  Thu Aug 18 14:14:20 2016, gautam, Update, SUS, Air-bake of towers - finished 
                                                          Reply  Fri Aug 19 22:51:12 2016, gautam, Update, SUS, ETMs first-contacted 
                                                             Reply  Sun Aug 21 16:23:05 2016, gautam, Update, SUS, ETMX suspended IMG_3018.JPG
                                                                Reply  Mon Aug 22 13:06:11 2016, gautam, Update, SUS, ETMY suspended IMG_3019.JPG
                                                                   Reply  Mon Aug 22 18:04:24 2016, gautam, Update, SUS, ETMY OSEMs inserted 
                                                                      Reply  Tue Aug 23 19:35:38 2016, gautam, Update, SUS, ETMY back in IFO 10x
                                                                         Reply  Thu Aug 25 21:11:43 2016, gautam, Update, SUS, ETMY back in IFO ETMY_BounceSpectra_25Aug2016.pdf
                                                                            Reply  Fri Aug 26 11:35:44 2016, gautam, Update, SUS, ETMY UL sensor problematic  ETMY_BounceSpectra_26Aug2016.pdf41.png19.png
                                                                               Reply  Fri Aug 26 14:05:38 2016, Steve, Update, SUS, ETMY UL sensor problematic  ETMY-ULhistory.png
                                                                               Reply  Fri Aug 26 14:09:46 2016, ericq, Update, SUS, ETMY UL sensor problematic  
                                                                                  Reply  Sun Aug 28 21:40:11 2016, gautam, Update, SUS, ETMY UL sensor problematic  ETMY_UL_problematic.png
                                                                                     Reply  Mon Aug 29 09:37:05 2016, gautam, Update, SUS, ETMY UL sensor problematic  satelliteBox.png
                                                                                        Reply  Mon Aug 29 14:42:06 2016, gautam, Update, SUS, ETMY Satellite box diagnostics IMG_6840.JPGIMG_6841.JPG
                                                                            Reply  Fri Aug 26 17:48:14 2016, gautam, Update, SUS, bounce mode coupling reduction ETMY_BounceSpectra_26Aug2016_1.pdf
                                                                               Reply  Mon Aug 29 21:53:14 2016, Lydia, Update, SUS, ETMY bounce mode coupling IMG_3051.JPG42.png
                                                                                  Reply  Tue Aug 30 20:26:36 2016, gautam, Update, SUS, ITMY installed IMG_3052.JPGSRM_sensor_level_comp.pngETMY_BounceSpectra_30Aug2016.pdf
                                                                                     Reply  Wed Aug 31 18:07:43 2016, Johannes, Update, SUS, ITMY free swinging 
                                                                                        Reply  Wed Aug 31 22:09:18 2016, gautam, Update, SUS, Y arm locked to Green  
                                                                                           Reply  Thu Sep 1 08:30:24 2016, Steve, Update, SUS, ITMY_UL is sick ITMY_SENSOR_UL.pngspareSatAmp.jpg
                                                                                              Reply  Tue Sep 6 20:30:56 2016, rana, Update, SUS, ITMY_UL is sick 
                                                                                                 Reply  Tue Sep 13 11:00:59 2016, Lydia, Update, SUS, ETMY UL glitch returned 
                                                                                           Reply  Thu Sep 1 19:59:22 2016, Johannes, Update, SUS, IR mode flashes in Y arm 
                                                                                              Reply  Fri Sep 2 21:09:08 2016, gautam, Update, SUS, Y arm locked in air 03.png56.png
                                                                                                 Reply  Tue Sep 6 20:45:14 2016, gautam, Update, SUS, X arm test masses back in chamber IMG_3137.JPGIMG_3143.JPGIMG_3142.JPGIMG_3148.JPG
                                                                                                    Reply  Thu Sep 8 22:12:36 2016, gautam, Update, SUS, X arm in place, locked to green, IR flashes visible 
                                                                                                       Reply  Fri Sep 9 17:50:02 2016, gautam, Update, SUS, Heavy doors on BS-PRM, ETMY chambers 
                                                                                                          Reply  Sat Sep 10 14:26:01 2016, rana, Update, General, PRM SRM alignment Osamu.JPG
                                                                                                             Reply  Mon Sep 12 17:15:22 2016, Johannes, Update, General, PRM SRM alignment IMG_3273.JPGIMG_3275.JPG
                                                                                        Reply  Thu Sep 1 19:18:14 2016, Johannes, Update, SUS, ITMX and ETMX preemptive table leveling 8x
                                                                                           Reply  Fri Sep 2 21:15:53 2016, gautam, Update, SUS, ITMX and ETMX preemptive table leveling 
                                                                                     Reply  Thu Sep 1 15:43:16 2016, rana, Update, SUS, OSEM adjustments 
                                                                                        Reply  Mon Sep 5 19:57:24 2016, Osamu, Update, SUS, OSEM adjustments 
Message ID: 12384     Entry time: Tue Aug 9 00:44:43 2016     In reply to: 12382     Reply to this: 12386
Author: gautam  
Type: Update 
Category: SUS 
Subject: ETMY patch-up 

Summary:

Given that ETMX looks to be in good shape and the optic and suspension tower are ready for vacuum and air bakes respectively, I set about re-gluing the knocked off magnet of ETMY. In my previous elog, I had identified the knocked off magnet as the UL magnet. But in fact, it was the LR magnet that broke off. This is actually one of the magnets that was knocked off when Johannes was removing the optic from the vacuum chamber. I have edited the old elog accordingly. 

Step 1: Removing epoxy residue

  • I used the teflon+glass rig Steve put together for this purpose
  • After soaking for ~2 hours in acetone, I was able to remove approximately half of the ring residue by lightly pushing with a wipe.
  • The other half wouldn't budge so I let it soak for another 4 hours
  • After 6 hours of soaking, I was able to get all of the epoxy residue off - it doesn't simply dissolve in the acetone, I had to push a little with one of the cotton-tipped paddles in the cleanroom
  • I gave the portion exposed to acetone a quick drag wipe with isopropanol. I didn't spend too much time trying to clean the AR side given that we will be using first contact anyways.
  • I have not touched the HR side for now, even though a small portion of it was exposed to acetone. While cleaning the HR face with first contact, this portion can be inspected and cleaned if necessary

Step 2: Putting the optic in the magnet gluing jig

  • I transferred the optic to the magnet gluing jig
  • Given that we weren't touching any side magnets, I reasoned I did not have to go through the elaborate shimming routine to account for the wedge of the optic that we had to do in the recent past
  • However, I did not think to put a thicker teflon spacer on the lower side of the wedge, and as a result, I knocked off the UR magnet as well as the jig did not have sufficient clearance
  • Fortunately, the UR magnet came off cleanly, there was hardly any epoxy residue left on the optic. The UR magnet was NOT one of the magnets knocked off by Johannes while removing the optic from the vacuum chamber
  • I gave the area formerly occupied by the UL magnet 3-4 wipes with acetone and then 1-2 wipes with isopropanol
  • At this stage, I proceeded to re-insert the magnet-gluing jig. I used the two scribe lines on the outer side of the jig to fix the rotation of the jig, and used the remaining two attached face magnets to fix the overall position of the jig (by centering these magnets relative to the apertures on the jig). In order to center well, I had to unscrew the stuck silver plated screw on the jig by 1 turn
  • Having arranged the jig satisfactorily, I proceeded to remove epoxy residue off the dumbbell of the recently knocked off UL magnet using first a razor blade, then sandpaper and finally made some new grooves with a razor blade. I then cleaned the surface of the dumbbell to be in contact with the optic with isopropanol. All of this was done for the LR magnet two weeks ago right after it was knocked off

Step 3: Gluing the magnets

  • I prepared the magnets in the pickle pickers
  • I discarded 1 full squeeze of the epoxy after it reached the tip of the mixing fixture, and then extracted another full squeeze of the gun for mixing and gluing the magnets
  • I mixed the epoxy in an Al foil vessel for 3-4 minutes, and then placed a few drops on a piece of Al foil for a test bake at 200F for ~15 minutes
  • The test bake went well, so I proceeded to apply glue to the dumbbells and re-glue the magnets to the optic
  • The gluing was done around midnight, so we should be able to have a look at this post lunch tomorrow.

Provided the gluing goes well, the plan for tomorrow is:

  1. Bring ETMY suspension tower from the vacuum chamber to the cleanroom along with its OSEMs
  2. Suspend ETMY with a new length of wire (this should be much more straightforward than our ETMX exploits as both standoffs are already glued)
  3. Insert OSEMs, check that all 4 face magnets are well centered w.r.t. their coils and also that at least one side magnet is well aligned relative to its coil and can be used 
  4. If step 3 goes well, then ETMY is also ready for a vacuum bake. I guess we can also air bake the ETMY suspension tower, there's plenty of room in the oven
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